small capacity carbonated aerated vitamin water drinks beverage soda filling machine production line/equipment/plant

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Price:$9,000.00 - $35,000.00
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Product Overview

Description



Product Introduction




Carbonated drink filling equipment adopts bottle neck holding transmission technology to realize fully automatic bottle rinsing, pulp filling ,carbonated filling and cap screwing. It employs single cavity plunger type of fixing filling volume technique. It is equipped with CO2 accuracy pressure control, so that the liquid level is always stable. The application of alarm devices for bottle jam, bottle shortage, bottle damage, cap shortage, over loading etc. in several places ensure the quality of its production. The machine obtains advantages of high reliability, high efficiency, high grade of automation and easy operation etc.




Main Features


Soda drink / Sparkling beverage / Carbonated drink filling machines
Bottle Type: Bottles , Cans
Bottle Volume: 100-2500ml
Production Speed: 1000-32000bph
Bottle Size:
Height 170-320
Diameter 20-100


Main Features of soft drink filling machine
1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.

2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough.

3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.

4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.

5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.

6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan\\'s Mitsubishi, France Schneider, OMRON.




Working Principles of soft drink filling machines
The carbonated beverage filling machine is self-designed and manufactured according to the principle of equal pressure filling,which can fill liquid into the bottle washing machine sent by the bottle washing machine.

The filling valve adopts an equal pressure mechanical valve, the filling is fast and sensitive, and the filling level has high
accuracy. The centering guide adopts guide rod centering and unique bottle mouth clamping technology, which can ensure the accurate sealing between the bottle mouth and the filling valve and reduce the leakage of materials from the bottle mouth. The main transmission adopts gear transmission, that is, open combined transmission, which has high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. The frequency converter is used to control the speed of the main motor of the machine, and the machine adopts stepless frequency conversion control. The bottle guide system has a simple structure and can be quickly and easily replaced according to the bottle type.

The whole machine adopts a bottleneck structure for transportation. The whole machine is automatically controlled by PLC, and online display of bottle jams, missing bottle caps and other faults. The material in the filling tank is automatically controlled,and the liquid level sensor detects the height of the liquid level to ensure a stable liquid level and reliable filling.


Technical Parameters


Model
DGCF16-12-6
DGCF18-18-6
DGCF24-24-6
DGCF32-32-10
Production Capacity(B/H)
2000-4000
4000-6000
6000-8000
8000-12000
Filling Precision
<=5mm(Liquid Level)
Filling Pressure(MPa)
<0.4
Polyester Bottle Satandard(mm)
φ40-φ80
Bottle Diameter: φ50-φ100 Height:150-320
Suitable Cap Shape
Plastic Screw Cap
Water Pressure of Washing Bottle(MPa)
0.18-0.25
Water Consumption for Washing Bottle(kg/h)
1300
2000
2500
3000
Spraying Position
5
5
6
12
Dripping Bottle Position
2.5
3.0
3.5
7
Gas Consumption
(m³/min)
0.3
0.4
0.4
0.5
Total Power(kw)
5.03
5.03
6.57
8.07
Total Weight(kg)
2000
3000
4000
5000


Machine Details




Air Conveyor.
1.Air conveyor is fixed on the floor, with fan installed on the top.
2.Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.
-3.Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
4.All are made of stainless steel SUS 304 /316.
5.Rack made by high quality carbon steel welded.


Washing Parts
1. Enhanced food safety: Stainless steel 304/316L for all components in contact with your beverage
2. Optimum uptime: 30 % reduction in changeover and maintenance downtime
3. Sustainable solution: Reduced filler enclosure and servomotors reduce resource consumption
4. Hygiene improvement through volume control and contactless filling


Filling Parts
1. 304/316 Stainless steel high precision filling nozzle
2. Filling volume adjustable in fine rank, same liquid level after filling
3. All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
4. 304/316 stainless steel filling pump
5. Efficient spray nozzle rinse thoroughly and save water for flushing


Capping Parts
1. Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping2. All 304/316 stainless steel construction
3. No bottle no capping
4. Automatic stop when lack of bottle
5. Capping effect is stable and reliable ,Defective rate ≤0.2%


Flat Conveyor.
1.Energy saving. High efficient. Adapt to customer factory layout
2.Special lubrication system, keep products clean, health, safety
3.Extended service life
4.Electric eyes design keep whole line running safety and quickly
5.Overload protection mechanism to effectively ensure the safety of the machine


Production Flow Chart




Beverage mixer
The mixer is mainly suitable for mixing process of all kinds of carbonated drinks.
Auto bottle blowing machine
<1>New Auto Preform Unscrambler System<2>Perfect heating system design decrease power consumption.
<3>Special oven design helps power-saving and easy maintain.
Water treatment system
The most effective system of water technology,which is the use of ultra-thin film reverse osmosis membrane by water pressure


Bottle warming machine
This machine can increase the temperature of cold filling carbonated drinks to 36℃-40℃
Double station shrink sleeve labeling machine
It adopts double driving structure which is a new and advanced driving device for the thermal shrink sleeve machine
Automatic shrink packing machine
To realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product.


Package and Delivery


Packaging
Size
2200 (L) * 1700 (W) * 2000 (D)
Weight
1.5 T


Packaging Details
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is
too tigher,we will use pe film for packing or pack it according to customers special request.




Complete Filling Line


video link:Pure Water line
Like mineral water,still water,flavoured water,oxygen water ...
Capacity :1000bph~20000bph

video link:Fruit Juice Line
Like Fruit juice ,NFC juice , juice with pulp ...
Capacity:500bph~30000bph

video link:Beer filling line
Like PET bottle beer ,Glass bottle beer ,Can beer ...
Capacity:500bph~20000bph



About U TECH














FAQ
Q1:Do you have any reference project?
>> A1:We have reference project in most countries, and you can visit their factories if we get the permission of the customer.

Q2:What's your guarantee or the warranty of the quality if we buy your machines?
>>A2:We offer you high quality machines with 2 years guarantee . we will give u spare part free in 2 years.

Q3: Do you provide customized service?
>> A3: We will customize the machine according to your needs, materil ,power,filling type,the kinds of the bottles and so on.

Q4:When can I get my machine after I paid?
>> A4:We will deliver the machines on time as the date we agreed both side.

Q5:How can I install my machine when it arrives?
>> A5:We will send our engineer to your side as soon as you get all your machines ready , for testing and teaching your
technicians how to run the machines.
welcome to visit U TECH MACHINE


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