Automotive manufacturer high voltage car electronic connectors china auto parts (1600316845939)

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Product Overview

Description



Automotive manufacturer high voltage car electronic connectors china auto parts
Shenzhen Forman Precision Industry Co., Ltd offers one-stop fabrication services for plastic parts, metal parts, and OEM components from mold design, making, production, outsourced surface treatment to final delivery. Since 2006 that Forman has adopted a full automatic fabrication process for a high-efficiency service and more reliable quality.


Products Description


Material
Copper Alloy+LCP Plastic Material
Other material
Aluminum alloy 6061, 6063; Copper alloy C5191, C18400, C7025, CuSn6, etc., Stainless steel, Iron, etc.
Surface Treatment
Plating
Mold lead time
5 weeks
Lead time
7 Days per order
Mold lifetime
Min. 10,000,000 pcs
Package
Reel+Carton
Punch
Automatic high-speed punch




About Forman




Shenzhen Forman Precision Industry Co., Ltd established in 1999, from the beginning, we have been focusing on the development, production, and marketing services for precise components, like plastic injection and metal stamping parts, heat sink, electronic connectors. In recent years, we received more and more auto components' orders, mainly from Germany, Italy, France, America, Mexico, and other countries. Until the end of 2020, the plant covers over 10 thousand square meters, our total investment capital is almost USD10 million, and the annual sales amount is higher than USD15 million. And the machines in our assembly workshop were designed and installed by our team, which can automatically finish the assembly, inspection, and package for stable quality and high productivity.




Exhibition


By the philosophy of “Focus on Customer, Contributor Based, and Always Going All Out”, Forman has established a long-term cooperation relationship with many world-famous companies. There is no doubt that the capability of quality controlling, super flexible delivery, and continuous cost optimization can lead a long-term development, we look forward to working together with you for mutual development and benefits.




Manufacturing Technique




Quality Management


Forman clearly understands the quality importance for a company, therefore, every aspect from product designing, producing, to inspecting has been paid attention to. We verify the material reliability in the designing stage, then control every process will strictly comply with all quality systems for best quality in production. Now, we can finish dimension measuring, hardness testing, tensile strength testing, coat thickness measuring, contact resistance testing, flame retardant testing, and various environment testing in our own laboratory with many excellent brand instruments, like Keyence, Nikon, Fischer, and so on.




There is a testing laboratory in our factory, and we can finish the coat thickness measuring, contact resistance testing, flame retardant testing, and various environment testing.
Forman offers high quality assurance to all our customers and we will have a quality training class per month for all our QC employees to improve their skills.
The operation will be strictly controlled according to ISO9001, IAO14001, and IATF16949 quality system requirements.




Production Area


Forman has its own mold-making, plastic injection, metal stamping, and components assembly workshops. Here we can design and make the tooling for auto-injection and progressive stamping. Meanwhile, develop and produce custom plastic injection parts, metal stamping parts, different auto components, and connectors. In order to make higher precision and quality products, we have imported various precise equipment like Seibu and Sodick slow-feeding wire-cutting equipment , Fanuc and Nissei injection facilities, Kyori and Yamada punch. And the machines in our assembly workshop were designed and installed by our team, which can automatically finish the assembly, inspection, and package for stable quality and high productivity.


Mold-making Machines
We have Seibu and Sodick slow-feeding wire-cutting equipment, etc.
Injection Machines
24 sets, we both have horizontal and vertical injection machines.
Stamping Machines
25 sets, we have C type, and planer type punch.


Mold-Making Department
Develop software - PROE,AutoCAD
Process Validation Tool -APQP,PPAP,FMEA,SPC, MSA
Develop Simulating software : Part Design、Tooling Design、Rating Testing.
Available Mold Type: Plastic injection mold ( Automatic 2 plate, 3 plate), Progressive Stamping Mold, and customized tool.


Automatic Vertical Injection Area
Until the end of 2020, there are 9 sets of 55Ton vertical type injection machines in our factory. Not only equipped with the
mechanical arm but also with the CCD inspection camera for reliable quality assurance.


Automatic  horizontal Injection Area
We have 16 sets of horizontal type machines at the end of 2020, and the recycled material is not used for our factory.
Our injection machines cover from 30 Ton to 180 Ton and all are equipped with the mechanical arm for a higher efficiency
production.

In 2020, the Annual output is over 31 million PCS for injection plastic parts.



Automatic Stamping Area
We have over 25 sets of automatic high-speed continuous punches at home, to offer a good tolerance and stable quality product that
we have introduced Matt 4 and Yamada machines from abroad.

In 2020, the Annual output is over 55 million PCS for stamping metal parts.


Automatic Assembly Area
Forman has a strong automatic assembly capacity from pin plug, CCD inspection to the final package, all the auto-assembly machines are designed and made by our team.


In 2020, the Annual output is over 16 million PCS for injection plastic parts.


FAQ


Q: What kind of testing can you do at home?
A: We have set up an independent testing laboratory at home, it can finish the dimension measurement, plating thickness inspection, high and low temperature testing, salt-spray testing, and so on.  
 
Q: Have you ever cooperated with famous companies?
A: Of course, we are the tier 1 direct supplier for many well-known companies for over 20 years and join their development of automotive components, injection and stamping parts, and so on.  

Q: Will you take part in the aboard exhibition?
A: Yes, we have ever been in Munich Electronica Exhibition, S.P. Electronica Exhibition, and other trade shows in Moscow, Malaysia, etc. 
 
Q: How many employees do you have and how about your engineer team?
A:So far, we employ over 170 staff and have included 15 engineers who are familiar with the manufacturing technique and have rich experience in the electronic industry.


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