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meat and bone meal processing equipment
Technology requirements:
1.This machine adopts the high temperature and high pressure sterilizing technology.
2.Handle costing≤USD0.073/KG
3.The final products can be used as the poultry feed and the raw material of the fertilizer.
4.Large animal don’t need dismemberment,can be handled directly.
5.The lifetime of the main equipment ≥8years,low maintenance fee.
Processing technology
Technology description:The type of our rendering plant handling the animal,just transport the crushed animal to the closed vessel,lead in high temperature circulation source to sterilizing the animal by high temperature and high pressure when continual mixing the material,use the water inside the animal heating and vaporisation to produce pressure.Then through vacuum drying,degrease,cooling,grinder etc working process after cooking and sterilizing,the final products are bone and meat meal and also oil,is the most welcomed processing type.
Technology parameters:Temperature≥135℃,pressure≥0.35 MPa(absolute pressure),heat preservation time≥30min(Europe and America sterilizing standard,we can adjust the pressure and temperature depend on different material),vacuum drying time 120 min,complete cooking and sterilizing time 240min,whole processing time 480min.
Technology character:Our rendering plant have the character that high efficiency,thoroughly
sterilizing,eco-friendly,high automatic,low labor intensity,the final products have high quality.
Specification:
raw material | final product | usage | Nutritional components | capacity/ ton per batch |
dead animals | Meat and bone meal | used for animal feed | Protein 40-45%, Coarse ash powder 26-40%, calcium 7 -10%, phosphorus 3.8 - 5%,VB12 3-5% | 1-200 |
waste from slaughtering(slaughtering poultry or livestock) | protein meal | used for animal feed | 1-200 | |
blood | blood meal | used for animal feed | Protein 80- 90%, lysine7-8%,amny other trace element | 1-100 |
feather | feather meal | used for animal feed | Protein 80- 85%, sulfur-containing amino acid 3- 5%, valine6- 10%, leucine3- 5%, isoleucine2- 3%, | 1-100 |
bone | bone meal | used for animal feed | Protein 12-35%, the highest content is collagen, which is the component of collagen fiber. and many vitamins, like VA,VD,VB1,VB2,VB12 | 1-200 |
fish | fish meal | used for animal feed | Protein 60-65%, fat 10%,Calcium 3.8-7%, phosphorus 2.7 - 3.5%,zinc 97.5-151 mg/kg,and Choline and vitamin B2 | 1-200 |
usage: above meals can be used as raw marerial for different animal feed according to different nutrition content. |
work flow
conveyor system:
the raw material is input from the top, and be crushed by a pre-break machine in the middle, then transported to cooker by the bottom pump
cooker & dryer
material is cooked and dried
oil pressing system
Fat can be extracted from the material. Oil yield is more than 5%.
cooling system
Pressed cake can be cooled to the temperature of 0-5oC, suitable situation for packing
final products-bone meal, protein meal, fish meal
Notes:
We can design a turnkey production line for our customers,the line including many machines,customer also can choose the one they need depend on their production
and the founds,so no matter what requriements you have,we will try our best to
meet with you!