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Waste tyres and Plastic pyrolysis plant can recycle waste raw material tyres , and plastic to fuel oil ,carbon black and steel wire.
Pyrolysis is a thermochemical treatment, which can be applied to any organic (carbon-based) product. In this treatment, material is exposed to high temperature, and in the absence of oxygen goes through chemical and physical separation into different molecules.
Put 10 tons waste into reactor after necessary decontamination processing and simple cutting, then close the door. Heat the reactor with wood, coal, oil or gas. When temperature reaches 100 degrees, pyrolysis starts in the reactor. And oil gas comes out from oil outlet. When oil gas from reactor goes through catalyst chamber, top cooling pipe, oil- waster separator, heavy oil is collected in the heavy oil tank. Other oil gas continue to go through high-power cooling system ( horizontal condenser) and cooling down , finally collect into the light oil tank. Uncondensable gas can be recycled to heat the pyrolysis machine reactor. When all the oil gas is extracted out, only carbon black and steel wire left in the reactor. After reactor cooling down, carbon black and steel wire slagging out automatically. Steel wire can be sold directly in the market to the steel factory. After process with a magnetic separator, carbon black mix with organic chemical adhesive can be used to make coal briquette. The calorific value reach to 6000 calories. It is a very good energy used to heat the reactor instead of wood , coal, gas , fuel.
Feeding raw material | 2 hours |
preheating | 4 hours |
oil producing | 10 hours |
cooling reactor | 4 hours |
Discharging carbon black | 2 hours |
Pull steel wire out | 0.5 hour |
Total time for one batch | About 24 hours |
No.1 is pyrolysis oil .
Uses as substitute of Furnace Oil and can be used in Boiler Factories, Road Construction Unit (for making asphalt), Rolling Casting unit, Furnace Industries, Distillation units for converting diesel
No. 3 is diesel oil
The pyrolysis oil after distilled refining by distillation plant can get yellow diesel which can be used for diesel engines like trucks , tractors , ships etc.
pyrolysis machine installed in Srilanka .
Integrated design dedusting device and condensing device can be shipped with 40' high cube container , easy transportation . and this design can save installation time largely.
Automatically carbon black discharging device enable carbon black discharged out in totally sealed condition , no pollution and save time .
Suitable raw material | waste tyres , used plastic , PMMA , oil sludge ...etc |
Oil Yield | Depend on your raw material |
Machine landing size | Width 10 meters , Length 30-40 meters. |
Workers | 4 workers per shift , 3 shifts per day |
Power | 25 KW |
Coolng mode | recycle water cooling |
Reactor size | 2800*6600mm For 10 ton capacity |
Capacity we provide | 1 ton , 5 ton , 6 ton , 8 ton , 10 ton , 15 ton , 20 ton , 20 ton ... |
1. All the equipment are certified by CE and ISO
2.Latest integrated design condensing system , 36 meters condensing pipes ,more cooling area, more effective cooling effect, higher oil yield
3.Equipped with safety valves, auto alarming system, anti-explosion valve, which will guarantee 100% safety
4. Flue tube condenser, cool down the exhaust gas from the burner, protect draft fan and improve dedusting effects.
5. Adopts ceramic packing Three-layer dedusting system to clean the exhaust gas to reach European pollution control standards.
6.Automatic submerged welding technology, ultrasonic nondestructive testing, guarantee the equipment quality
7.Oil pump feeding and discharging, save much manpower.
Shipped with one piece of 40'FR and two or three pieces of 40'HQ for one set of pyrolysis machine.
Still have questions ?
Welcome contact with us to get more details .