stainless steel or mild steel or Carbon Steel Herringbone Conveyor Mesh Belt

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Product Overview

Description

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Carbon Steel Herringbone Conveyor Mesh Belt

Product Description

 

The Z47 type belt is a highly usable conveyor belt for the bakery industry. The belt has been designed especially for baking biscuits directly on the belt in straight feed through ovens. Its name is based on the Z shape of the flattened spirals.

 

The Z47 belt is a stratified metal spiral belt with a light weight and a reduced thickness. Its design give the belt low heat inertia , high strength and a good air circulation through the belt. This woven and stratified belt gives a superposition of the wires and an open mesh. The edges are looped.

 

    The Z47 belt is designed to be long lasting and require little maintenance.

 

The Z47 belt is made of specially selected carbon steel for a good and even baking result and are mostly used in production processes with temperatures of +200 Celsius to +275 Celsius. On request the belt can be made of stainless steel. The belt can be produced with widths up to ca.1400mm and in lengths up to ca. 300 meter.

 

The Z47 belt are used in biscuit ovens all over the world. Beside this Z47 there are also other Z47R specifitions, The different Z-type belt differ in wire thickness, mesh opening and weight.

 

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1.jpg  Z47 Biscuit machine mesh belt (12)

 

1

  Material: 0.5F rimmed steel,

2

  Tooling Pitch: 8.2mm

3

  Wire diameter(d) :1.2mm

4

  Belt Pitch(A): 4mm

5

  Belt Pitch( B): 5.4mm

6

  Belt Thickness: 2.4mm

7

  Weight(kg/m2): 8kg

8

  Tensile strength: 60kg

9

  Flexural strength : 5 times

10

  Torsional strength: 16 times

 

Note:

  • The dimensions above are subject to production tolerances. 

  • Tooling pitch (P) is the dimensions of a single not flattened spiral and is therefore not be measured in the belt.

  • The given dimensions are to be messured in a non-tensioned belt.

  • Bewarethat used beltscan differ a little from the dimensions above because:

  • elongation of the belt can make the dimension B a little bigger and dimension A a little lesser.

  • Oxidation of the wire and a residue of product and grease can make the wire diameter   looks bigger. 

 

Quality Control:

 

1  Positive drive ensures smooth product flow
2

Handle heavy loads and slippery condition

3

Stable product carrying surface due to balanced Flat Seat design

4

Uniform product quality and consistency

 

 

 

Packaging & Shipping

 

1

 All products are packed in cylindrical shape, length and width are marked.

2

Apply the edible oil to the surface of the mesh belt and then use thick food cling film to isolate oxygen.

3

Standard plywood wooden box production surface avoid broken.According to customer requirements brush marks.

 

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Our Services

 

After-sale service process:

  1. The contact must be numbered and kept in the user's file.

  2. To assist customers in designing their product and send free sample.

  3. To direct installation equipment free of charge and will be responsible commissioning of the equipment.

  4. The company shall make regular inspection and maintenance of user’s equipment.

After-sale service guaranty:

  1. The host machine of the equipment enjoy 2 years free warranty and lifetime maintenance.

  2. The spare parts of the equipment are made by well-known manufacturers in the trade , ensuing the servuce life of the spare parts . 

 

Company Information

 

 

 

 

Our metal woven wire mesh is available in any size, in patterns for any process, and in metals from plain steel to high strength alloys. Our wire conveyor belts and Chain Belts can carry light to heavy loads and will run straight without guidance. They can operate at low to high temperatures, withstand acid, alkaline, chemical corrosion, abrasion and impact.

 

Furnace Belts, Baking Bands, Mesh Belts, Chain Belts, Lehr Belts, Metalwoven Mesh, Positive Drive Belts...whatever your applications calls for, an XingHuo specialist can recommend a conveyor belt to fit your application. 

 

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Certifications

photobank 

 

 

Z47 Maintenance Manual

 

1.  Oven-construction.

 

--  Z-Belts are driven by plain cylindrical drums (diam. appr. 1 mtr). Toothed driving wheels/drums are not possible. Consequently, therefore is the need to have the belt set up with a certain tension. In normal use, the reverse drum will be forced mechanical, hydraulically or pneumatically to give the belt its tension and prevent it of slipping and to handle the elongation of the belt. Elongation caused by a difference in temperature, product load or weariness. Because of the plain drums the belt has to be steered all the time. This has to be done by plain steering rollers just for and or after the driving drum. The position of the belt in the oven has to be controlled all the time. Sometimes the driving drum itself is in use as a steering roller. The driving gear must be positioned in such a way that the loaded part, usually the upper part, is pulled off the belt. A pushing driving gear must be avoided.  

 

--  The upper part of the belt usually is supported by wearing profiles attached in a frame across the belt. An often-used material for these profiles is cast iron. The return part can be supported by bearingmounted rollers. The belt will sag slightly between the rollers.In the oven belt obstruction points must be prevented. This means that the supporting be bevelled off sufficiently. In the horizontal direction the belt should not be allowed to catch on sharp pieces or supports.In order to have the belt running well and to contribute substantially to the belt’s life span, it is important that the frame with the sliding profiles is level and width wise horizontal, and that the driving and reverse shafts are properly aligned in relation to the supporting frame. These shafts must be mounted at right angles to the running direction of the belt and should be in the same horizontal plane as the support. Both shafts must be assembled parallel to each other. 

 

2. Belt Installation 

 

-- The belt can best be pulled in by means of the driving motor. The rolled-up belt is placed centrally in front of the driving shaft. The initial point of the belt is fixed to a cross-slat by several links. A cable runs from the cross-slat to the reversing shaft and back to the driving shaft. The cable is twisted around this driving shaft a couple of times. The belt is pulled over the guide of the returning part (rollers) by running the motor and pulling the cable tight. At the end of the oven the cable and cross slat can be pulled over the reversing drum and the belt can be pulled over the support of the upper part. The cable can be removed when the initial point.

 

3. Maintenance

 

--  The Z47 Belt needs minimal maintenance. Belt cleaning is most effective when raising the oven temperature up to ca. 350 degrees C. and than brushing the ‘product’ out of the belt with a rotating brush. In case of the carbon steel belts do not use water or steam with or without detergents for cleaning. This will make the belt rusty and the live time will be effected negatively. Beware that during production or cleaning, the belt never runs direct into a flame. The high temperature of the flame causes the temperature of the belt to be much higher and can affect its quality.

 

Keep Your Business In Safe

 

1   We confirm the belt size and details.
2

  Your company arrange 50% of the total price payment for our account.

3   After we get your bank bill, we will arrange your order production immediately.
4   During the production period, we will take pictures and video for you, to help you control the belt  quality and production process.
5   After the production finished, we take package pictures for you, then your company arrange another  50% payment to our account.
6   We arrange shipping to your local, and provided by the company signed the product certification

 

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