Распылитель серии ZLG для экстракта китайской традиционной медицины

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ZLG Series Spray Dryer For Chinese Traditiona Medicine Extract

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The industry standards for This type of spray dryer is drafted and issued by YIBU Industry standards No.:JB/T2032

Description

The machine adopts full sealing for it . All parts are made of stainless steel. It is equipped with three grades of filter. The filtered air is one hundred thousand grades. The cooling device of wall is installed at the cylinder body. It makes the wall temperature less than 80℃.Air sweeping device is installed inside the drying tower. The product will not be burnt or deteriorated even stays on the way. The collection rate of powder is raised greatly. Moreover will not cause medicine mixed or wall stick.

 

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Principle

Basic Principle: high-speed centrifuge atomizing for the extract of traditional Chinese medicine is an application of centrifuge atomizing technique. It is an high-speed atomizing dryer. The following problems are solved.

 1. Raw material is stick to the wall and the rate of powder collecting is low.

 2. Because the staying time of raw material at wall is long, the phenomenon of burnt and degeneration can be produced.

 3. It is difficult to clean and can not meet the requirement of GMP

4.Low in output: Model LPG-150 atomizing centrifuge dryer can process 50-60kg/h of raw material liquid. In view of this, according to the properties and process requirements of the extract of traditional Chinese medicine, our factory researched and designed the special dryer for the extract of traditional Chinese medicine and won items of china patent.It solves the historical difficult problems in drying the extract of traditional Chinese medicine.The color of dried raw material is good.The dried raw material does not degenerate.It raises the economic benefit greatly.

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Features

Compared to ordinary LPG high-speed atomizing dryer,it has the following features: (1).Adopted three-grade air filter,the inlet air is one hundred thousand grade.

 (2).Adopted wall cooling device,the temperature of inner wall will be on more than 80℃.Even if raw material is stayed on the wall,it will not be burnt

(3).Its whole volume is 3.5 times of standard LPG high-speed atomizing dryer.

(4).Adopted quick washing device,it is can meet the requirements of production for varieties if products.

(5).Adopted wet-dedusting,there is no powder dust out.It is in conformity with the requirements of GMP.

(6).Adopted air sweeping device ,the clean effect is satisified.

(7).Equipped with two sets of atomizer and adopted frequency inverter control.

(8).Adopted PLC control and display,and adapted frequency control.

(9).Equipped with washing device on request.

(10).Adopted the seal transport by dry air on request.

 

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Flow chart

 

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Technical parameters

spec

ZLG-25

ZLG-50

ZLG-80

ZLG-100

ZLG-150

ZLG-200

ZLG-300~1000

evaporation capacity(kg/h)

25

50

80

100

150

200

300~1000

process amount of material liquid(kg/h)

25-34

50-68

80-108

100-135

150-203

200-270

300-1100

output of finished product(kg/h)

4.8-7.2

9.2-14

14.8-22.4

18.4-28

28-42

36.8-56.4

55-980

solid content of material liquid(%)

18-25

moisture content of finished product(%)

3-5

electric powder(kw)

63

99

132

153

204

246

330~

heat source

steam plus electricity

collecting method of product and its efficiency

two-grade cyclone or one-grade cyclone and one-grade web-method dedusted of 95%

automatic control meters and instruments

indicator of not air and exhaust air temperature

temperature of air inlet()

150-200

temperature of air outlet()

80-100

overall dimensions(mm)

L

7000

8000

9800

11000

12200

14100

15000~based on design

W

4000

5000

5700

6200

7000

7800

9000~based on design

H

6900

7400

8000

8900

10000

11000

12000~based on design

 

 

Attention to order 
1.Liquid name and property: solid contents (or water contents), viscosity, surface tension and PH value.

2. Dry powder density residual water contents allowed, particle size, and maximum temperature allowed.

3. Output: shift time daily.

4. Energy that can be supplied: steam pressure, electricity properly, fuel of coal, oil and natural gas.

5. Control requirement: whether or not the inlet and outlet temperatures should be controlled. Powder collection requirement: whether it's necessary to use cloth bag filter and the requirement of the environment of the exhausted gas.

6. Other special requirements.

 

 

 

 

Packaging & Shipping

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Our Services

Pre-service

Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.

1. Introduce the product to the customer in detail, answer the question raised by customer carefully;

2.Make plans for choice according to the needs and special requirements of users in different sectors;

 Sale service

1. Ensure product with high quality and pre-commissioning before delivery;

2. Delivery on time;

3.Provide full set of documents as customer’s requirements.

After-sale service

Provide considerate services to minimize clients’ worries.

1.Assist clients to prepare for the first construction scheme;

2.Install and debug the equipment;

3.Train the first-line operators;

4. Examine the equipment;5.Take initiative to eliminate the troubles rapidly;

6.Provide technical support;

7.Establish long-term and friendly relationship.

Service commitment

1. Provide clients one-year warranty to make sure the machine work well;

2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;

3.Send every client a preferential quotation.

 

Company Information

Changzhou YIBU Drying Equipment (YIBU) is a professional and famous manufacturer in pharmaceutical, foodstuff ,chemical ,pigment, agriculture  , environmental equipment and powder granule engineering equipment in mainland of China since 1995 till present . YIBU is also the China Drying and GranulatingR&DCenter  ,Deputy Director of China Pharmaceutical Equipment Association, Deputy Director of China Drying Equipment Association, Deputy Director of China Pharmaceutical Equipment Standard-technology Association ,The Top -ten Enterprise of China Drying Equipment Industry ,Deputy-director of Drying TechnologyAssociation,Electromechanic Engineering College“industry-university-institute" cooperation Base of Hehai University, China Chemical supplies committee And so on . Meanwhile, YIBU is the national high and new technology enterprise and national AAA grade credit enterprise contracts, too. “YIBU" trademark in 2014 was awarded "China well-known trademark".Currently, YIBU has more than 68 invention and utility model patents, and repeatedly won the national patent gold medal. YIBU also participated in drafting and revising many national -standard and industry -standard.  NowYIBU is the membership of the national pharmaceutical equipment standardization technical committee.

Our company occupies nearly 50000m2 with more than 300 staffs. We have 20 engineers. As to research and develop the new equipment, YIBU has cooperated with many domestic colleges and universities ,meanwhile ,absorbing and studying  international advanced technology . we have invited  Professor Arun s. Mujumdar, the lifetime chairman of International Drying Conference and the winner of “Friendship Award” of the Chinese government as our technical consultant as to keep YIBU Equipment with  the world advantage technology .

Overseas Exploration and Popularity

For our existing equipment, it covers 28 categories, more than 200 kinds of specifications, widely used in Chinese and western medicine, chemical, biological, food, environmental engineering, agricultural &sideline products and So on .YIBU  has a lot of top talent which have more than 20years of work experience, include research, design, manufacture and after sale service.Currently, Our products are well received all over the world such as USA, Mexico, Columbia, Guatemala, Brazil, Peru, Australia, New Zealand, Ghana, Nigeria, Egypt, South Africa, Russia, Cyprus, Greece, Iran, Indonesia, Philippines, Vietnam, Malaysia, Thailand, Korea, Japan ,Australia,  Chile,  Argentina, Ukraine, South Africa, Cameroon, Sudan, Syria and so on totally around 130 countries and districts. also have the good cooperation with the foreign client and vendor.

For the future

With experienced designing ability, advanced manufacturing &testing equipment,YIBUmade his equipment more better and better .we hope to cooperate with more partners and let YIBU Equipment brings more profits to the customers who used it , to create prosperous win-win partnerships with customers.

Processing machine for manufacturing the equipment 

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Measurement instruments for inspecting the machine during the process

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FAQ

1.Are you a manufacturer ,trading company or a third party

We are a manufacturer ,and we have started our production on 1970 and have the private company right since 1995.

2.Where is your factory located?

 Our company is located in Changzhou city ,Jiansu province,China .it is in the middle of Shanghai and nanjing .

3.How can I go to your factory ?

You can fly to shanghai pudong or hong qiao international airport directly ,and then take the high speed train or bus to Changzhou station and then we can pick you up at changzhou station for our company . Our company is around 30~40km away from the changzhou station.

If you are in China now , you can fly to benniu airport ,or take the train or bus to our city directly .

We sincerely welcome to visit our company at any time

 4.What’s your mini order ?

    Our mini order is one set .

 5.Is there any certificate of YIBU ?

Yes, we got ISO9001:2008 Quality Management System Certificate,ISO14001:2004 Environmental Management System Certificate, OHSHS18001:2004 Occupatinal Healthe and Safety Management System Certificate, ISO10012:2003 Certificate for the system of Inspection measurement and Test, CE,SGS,TUV,GOST,UL,GMP,CCVO and so on . we have  got 60 item patent for our equipment .

 6.Is there any standard of electronic systems?

YES The electronic systems and their safety should comply with the requirements set forth in 21 CFR Part 11 and GMP Annex 11; The data should be collected at appropriate time intervals and stored in the system in a fixed format that can be printed out/read;

Access to all input and output values should be provided by entering the user personal code and password. The system should ensure three-level access (Administrator-Supervisor-Operator). A detailed description of the access rights for each level should be included to the equipment functional specification (FS);

7.Is the machine easy to performance update?

YES . YIBU adopt the modularity design technology .YIBU can improve the dryer performance to extend the dryer’s long time service. Our dryer is easy to disassemble ,clean and maintenance


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