for semi-dry vibropressing, polystyrene concrete, expanded clay concrete and commercial concrete mixes.
Description:
The ready-to-use complex additive "Fortrise" Aero 200 is used in the production of: paving slabs, curbstones, trays and other products made of rigid mixtures by semi-dry vibropressing, production of polystyrene concrete, expanded clay concrete, as well as masonry and plaster solutions. When manufacturing products on a vibrating press, the molding time is reduced, the quality of the front surface and geometry is improved, adhesion to equipment parts is eliminated, the frost resistance mark increases, the uniformity of the concrete mixture increases. It is used as an air-entrapping component in the production of Polystyrene concrete, expanded clay concrete. The additive does not affect the coloring of products. The additive can be used in ordinary concrete mixes to increase the brand of frost resistance, including in conjunction with the use of any types of plasticizing additives from Fort. For example, commercial concrete mixes with an increased brand of frost resistance. "Fortrise" Aero 200 is a mixture of anionic surfactants and auxiliary components. It is produced only in liquid form.
The use of the "Fortrise" Aero 200 will allow:
- reduce the amount of water in the mixture without compromising the formability;
- get cement savings of 10 to 15% or more (with a reduction in mixing water);
- reduce the time and energy consumption for forming products;
- improve the structure of the concrete mix, the brand of frost resistance and water resistance;
- increase the surface quality of products.
"Fortrise" Aero 200 does not contain substances that contribute to salting and corrosion.
Documentation:
TU 5745-008-13453677-2015,
The products comply with sanitary standards:
Sanitary and epidemiological conclusion No. 1-T-37pr of 25.05.2015.
Issued by the Federal State Budgetary Institution "Federal Center of Hygiene and Epidemiology in the Bryansk Region".
The products are not subject to mandatory certification.
Technical indicators:
Appearance
Colorless liquid
pH value
6 ± 1
Density, at 20 °C
1.02 kg/l ± 0,02
Packaging, storage and transportation:
Cans, barrels, Eurocubes 1000 liters. It is transported by any means of transport. The product belongs to moderately dangerous substances. Non-flammable and explosion-proof substance. Store in the unopened original packaging, protecting from direct sunlight at a temperature not lower than +5 °C. In case of freezing, place in a warm room for slow thawing. After thawing, mix gently. The shelf life is 12 months. from the date of manufacture (see the date in the quality certificate). Do not pour the remaining additives into the soil and water bodies.
Application:
"Fortrise" Aero 200 is a ready-to-use product. Do not add it to the dry mixture. The additive should be administered together with the mixing water (preferably with the last part of the water). After administration, it is recommended to ensure sufficient mixing time for the distribution of the additive in the mixture. The additive is compatible with other types of concrete additives.When changing the inert or binding materials of the concrete mixture, it is recommended to adjust the composition of the mixture in the laboratory.
The amount of air involved in the concrete and mortar mixture depends on the equipment and the method of preparing the mixture.
Dosage:
0.05-0.25% by weight of cement.
Other dosages are possible. The optimal dosage is determined by checking its effectiveness in a particular production.
The additive is compatible with other chemical components. To clarify compatibility, you need to contact the manufacturer.
Recommendations for use
Name of the additive
Concrete additive "Fortrise" Aero 200
Documentation
TU 5745-008-13453677-2015, The products comply with sanitary standards: Sanitary and epidemiological conclusion 32. BO. 21. 574. P. 001773. 09. 09 of 15.09.2009 The products are not subject to mandatory certification.
Compliance with the norms
GOST 24211-2008
Recommended dosages
The dosage of the additive is carried out according to the liquid substance, it is not necessary to transfer it to the amount of dry additive!
Semi-dry vibropressing: 0.08 – 0.15% by weight of cement. Commercial concrete mixes: 0.1 – 0.2% by weight of cement. Polystyrene concrete, Expanded clay concrete: 0.1 – 0.15% by weight of cement. When determining the optimal dosage for each specific production, further dosing of the additive should be carried out with the maximum possible accuracy.
When changing the inert or binding agents of the concrete mixture, it is recommended to adjust the composition of the mixture in the laboratory.
Application
It is recommended to introduce the "Fortrise" Aero 200 additive into the concrete mixture together with the mixing water (with the last part of it) or pre-mix with the full volume of water. Do not add it to the dry mixture. After being introduced into the concrete mixture, it is recommended to ensure sufficient mixing time for an even distribution of the additive. In the manufacture of homogeneous products, it is necessary to adhere to a single method of introducing the additive, a single dosage and the same composition of the mixture.
Additive density
1.05 g / cm3 ± 0,06
Appearance
Colorless liquid
The tolerance of the draft, no more than
0,5%
Packaging
Cans, barrels, containers of 1000 liters
Guaranteed storage period
Store in the closed original packaging, protecting from direct sunlight at a temperature of +5 °C to +35 C. When freezing, ensure slow thawing and thorough mixing with further testing of the effectiveness of the additive in laboratory conditions. The shelf life is at least 12 months. from the date of manufacture (see the date in the quality certificate). After the expiration of the warranty period, the "Fortrise" Aero 200 additive must be tested for compliance with the requirements of the current technical specifications. In case of compliance, it can be used without restrictions.
Regulations and manuals recommended for familiarization when working with the additive
- "Manual on the use of chemical additives in the production of prefabricated railway structures and products" (to SNiP 3.09.01-85)
- "Guidelines for the use of chemical additives" (Moscow, Stroyizdat, 1981)
- SNiP 2.03.01-85 "Concrete and railway structures"
- GOST 24211-2008 " Additives for concrete and mortar. General technical conditions"
- GOST 30459-2008 " Additives for concrete and mortar. Methods for determining the effectiveness"
DESIGN AND SELECTION OF THE COMPOSITION OF CONCRETE WITH AN ADDITIVE
The selection of the composition of concrete with an additive is made by adjusting the designed and selected composition of concrete without an additive and should ensure the required strength and other performance characteristics with minimal cement consumption. At the same time, it is recommended to carry out work in accordance with GOST 2700-86 Concretes. Rules for selecting the composition.Adjustment of the composition of concrete with an additive should be made in relation to a specific technology for the production of concrete and reinforced concrete products and structures, depending on the required technical and economic effect. Prototypes of concrete should be made on factory materials and harden in conditions as close as possible to production ones.
All concrete compositions selected in the laboratory and the modes of heat treatment of products and structures should be adjusted in production conditions.
REQUIREMENTS FOR MATERIALS
for the preparation of concretes with an additive, it is recommended to use additive-free cements and cements of groups 1 and 2 that meet the requirements of GOST 10178, as well as sulfate-resistant and pozzolan cements according to GOST 22266and other special cements according to the current technical conditions. When using plasticized cements, additional laboratory tests must be performed.
The water used for the manufacture of concrete with an additive and for the care of them must comply with GOST 23732.For light concrete, materials according to GOST 9757 and GOST 25820 should be used as large aggregates.
As fine aggregates for heavy concrete, it is recommended to use sands according to GOST 8736.
SAFETY REQUIREMENTS WHEN WORKING WITH THE ADDITIVE
The additive "Fortrise" Aero 200 is a low-hazard substance and belongs to the 4th hazard class according to GOST 12.1.008. It does not emit harmful substances or vapors during storage. The introduction of an additive into the concrete mixture does not change the toxicological and hygienic characteristics of concrete. Hardened concrete with an addition to the air environment does not emit toxic substances.The additive is NOT explosive and fire-hazardous.
If the "Fortrise" Aero 200 additive gets into food, on the skin and on the mucous membranes of the visual organs, it is necessary to thoroughly rinse with running water.
When working with the additive, personal protective equipment should be used in accordance with GOST 12.4.103 and GOST 12.4.011.
Do not pour the remaining additives into the sewer. Disposal is carried out in accordance with the legislation.
Before admission to the work site, it is necessary to pass a safety briefing when working with chemical additives for concrete.
Company Profile
The company "Fort"
In the world construction practice, the proportion of concrete containing additives is steadily increasing. In Russia, this figure is more than 80%. Today, chemical additives are used in all concrete production technologies, and also contribute to the emergence of new technologies that are simply impossible to implement without additives. At the same time, the most promising direction is the use of complex additives, which have several components in their composition that complement each other and improve the properties of concrete. The main issue that has to be solved when creating such modifiers is the selection of the optimal combination of components.
Today, the company "Fort" is one of the main and experienced players in the Russian market of concrete additives. Since 2004, Fort has been developing, testing, manufacturing and selling high-quality products. Many developments are carried out with the participation of specialists from construction and transport institutes (NIIZHB G.Moscow, PGUPS g.St. Petersburg, etc.), and the production is carried out on modern automated equipment by specialists with a high degree of training. Deep knowledge of the market, many years of experience in creating and developing production, multiplied by the scientific potential of Russian scientists, allow us to successfully solve the problem of producing products that are in demand by the huge construction industry.
Products
Fort additives are distinguished not only by the variety of areas of use, but also by their simplicity, safety and ease of use. And, as a rule, at an acceptable price, not to the detriment of the quality and efficiency of their use. A significant part of Fort's products are multifunctional complexes, which include components that have long been widely known to concrete workers around the world. Their properties have been studied and confirmed by many decades of application practice on construction sites of the USSR and the CIS, as well as other countries. The researchers were primarily concrete scientists of the former USSR and the CIS (F. Ivanov M., Batrakov V. G., Bazhenov Yu. M., etc.) The Fort company cooperates with some of them during the development of chemical additive compositions.
Product sales and customer service
A well-thought-out sales and dealer policy, a wide coverage of the regions of Russia and the CIS, ensure the delivery of Fort products to end consumers with minimal costs. The priority value in the company's development strategy is occupied by attentive and painstaking work with each client (selection of the necessary additives and further technical support by our specialists).
FAQ
1. Can I get samples?
- Sending chemical samples internationally is a very complex process. In fact, it is necessary to draw up a full-fledged contract. Therefore, the minimum batch is 1000kg or 1000l.
2. Can I have my own customized product?
- Everything is possible, except for changing the packaging itself. Changing the packaging is possible hgb orders from 200 tons per month.
3. How long does it take to calculate the shipping cost?
