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Top quality material handling equipment pallet changer in the market pallet inverter APS for food and beverage
- Category: Other Material Handling Equipment >>>
- Supplier: TOPPY S.R.L.
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Product Overview
Description
L-Shape Inline APS
Pallet inverter Inline APS
Revolutionary inline pallet changer system;
Performance up to 100 pallets / h;
Customizable logistic line;
Change the pallet by tilting the load;
Ideal for many types of products;
Integrated pallet stackers;
Safely applies pressure to the products.
Performance up to 100 pallets / h;
Customizable logistic line;
Change the pallet by tilting the load;
Ideal for many types of products;
Integrated pallet stackers;
Safely applies pressure to the products.
Product Description
Description of the inline pallet changer L-SHAPE APS
This system guarantees productivity of 100 pallets per hour.
Toppy L-Shape APS is a fully automatic pallet changer that allows the operation to be completed very fast. Along with the machine, a stacking / unstacking system with a robot is included.
The lower platform is equipped with a metal plate that allows the pallet to be changed with the machine tilted between 90 ° and 130 ° depending on the product.
How does the pallet change operation take place?
Below we describe the logistics system steps needed to replace a wooden pallet with a plastic pallet. Vice versa, the operation can be managed via PLC with the adequate program:
Toppy L-Shape APS is a fully automatic pallet changer that allows the operation to be completed very fast. Along with the machine, a stacking / unstacking system with a robot is included.
The lower platform is equipped with a metal plate that allows the pallet to be changed with the machine tilted between 90 ° and 130 ° depending on the product.
How does the pallet change operation take place?
Below we describe the logistics system steps needed to replace a wooden pallet with a plastic pallet. Vice versa, the operation can be managed via PLC with the adequate program:
The operating logic of the system is illustrated below:
1. The operator loads the product on the pallet into the platform of the original pallet;
2. The robot will have already placed the new pallet on the platform next to the original pallet;
3. Both pallets are hooked through the two pallet locks positioned on the platform;
4. L-SHAPE APS starts the pallet change cycle.
5. The top compactor lowered until it adheres to the product;
6. At this point, lower the loading platform until the correct angle is reached (between 90 ° and 130 ° depending on the product).
7. In this position, the product will be detached from the pallet, and then will be moved to be replaced with the new pallet positioned on the side.
8. The target pallet is now in front of the product.
9. The machine body and the lower platform return to floor level.
10. The product on the destination pallet is picked up by the operator
11. The original pallet robot picks up the pallet and stacks it.
SECURITY SYSTEM
The MEKKANO gate combines with the components of the EASY BARRIER perimeter protection to overcome the limits of welded framing.
Using the pre-painted elements and original connecting systems with screw fastening, it is possible to assemble gates of different widths in a rapid and clean way, making them ready to be installed. With the same elements, the MEKKANO gate can be prepared in the right or left configuration, with outward or inward opening.
All the configurations of the gate can be obtained either for the version with the upper support or without it. The high strength of the connecting elements makes the structure as rigid as a classic welded frame.
1. The operator loads the product on the pallet into the platform of the original pallet;
2. The robot will have already placed the new pallet on the platform next to the original pallet;
3. Both pallets are hooked through the two pallet locks positioned on the platform;
4. L-SHAPE APS starts the pallet change cycle.
5. The top compactor lowered until it adheres to the product;
6. At this point, lower the loading platform until the correct angle is reached (between 90 ° and 130 ° depending on the product).
7. In this position, the product will be detached from the pallet, and then will be moved to be replaced with the new pallet positioned on the side.
8. The target pallet is now in front of the product.
9. The machine body and the lower platform return to floor level.
10. The product on the destination pallet is picked up by the operator
11. The original pallet robot picks up the pallet and stacks it.
SECURITY SYSTEM
The MEKKANO gate combines with the components of the EASY BARRIER perimeter protection to overcome the limits of welded framing.
Using the pre-painted elements and original connecting systems with screw fastening, it is possible to assemble gates of different widths in a rapid and clean way, making them ready to be installed. With the same elements, the MEKKANO gate can be prepared in the right or left configuration, with outward or inward opening.
All the configurations of the gate can be obtained either for the version with the upper support or without it. The high strength of the connecting elements makes the structure as rigid as a classic welded frame.
What is your need?
1. FROM WOODEN PALLET TO PLASTIC PALLET: In many companies, there must be a separation between the goods reception area, where the shipping pallet generally made of woods are stopped, to the “white area” of the warehouse, where sanitized pallets (aluminum or plastic) are used. In our range of production there is also multiple dedusting cabins able to decontaminate the products and the air in order to maintain the certified environment.
2. SAVINGS AND AUTOMATIC: For companies with large numbers of pallets to handle, we usually recommend automatic solutions, able to perform with many pallets every hour. Our system reduces the number of operators required for the production process and therefore the cost of labor.
3. STANDARDIZATION OF THE INTERNAL PALLET and CENTERING PRODUCTS: Modern production processes increasingly need to standardize all pallets that move products during the production cycle and often also in warehouse, which are usually automated.
Our pallet changers system are perfectly suited because they are able to handle heavy goods and / or fragile products, replace new pallets with a used one, and center the product. It is also possible to carry our automatic packaging operations.
4. SHIPPING with SLIP SHEET WITHOUT PALLET:It’s essential to save on the transport cost of the shipment of finished products. The pallet represents an important cost for those with a high flow of outgoing products. In addition, without the use of the pallet in the shipment, companies greatly increase the number of products that can be bestowed. Our Inverting pallet changer placed at the end of the production process is able to automatically insert a slip sheet under the load, which will be ready for shipment without the pallet. The pallet stackers will automatically stack all the pallets that were removed.
5. SAFETY and WORK REDUCTION FOR OPERATORS: Our Pallet Inverter significantly increases safety within the operation process, as the manual work of operators is greatly reduced. Our pallet Inverteing systems are very safe as they are equipped with advanced safety systems. The access to dangerous areas is controlled by doors with sensors, photocells, or laser scanners in order to prevent dangerous cycles.
6. PICKING & AGV: We offer a logistics line able to automate the composition of the load. The pallet management is automated with the AGV system, in order to facilitate the operator in the composition of the load.
7. CLEANING, DEDUSTING AND SANITIZING: In the production range of our pallet inverters, a sanitization or dedusting system can be implemented. We usually supply these systems to companies that need to separate the “white” area from the “grey”. Where necessary, they insert a few particle counters in order to check the cleanliness and sanitization of the air before opening the doors. The main objective is to avoid high numbers of particles that remain suspended in certified atmospheres of UNI EN ISO 14644-1 certified environment (Federal Standard 209D, 209E in the United States).
2. SAVINGS AND AUTOMATIC: For companies with large numbers of pallets to handle, we usually recommend automatic solutions, able to perform with many pallets every hour. Our system reduces the number of operators required for the production process and therefore the cost of labor.
3. STANDARDIZATION OF THE INTERNAL PALLET and CENTERING PRODUCTS: Modern production processes increasingly need to standardize all pallets that move products during the production cycle and often also in warehouse, which are usually automated.
Our pallet changers system are perfectly suited because they are able to handle heavy goods and / or fragile products, replace new pallets with a used one, and center the product. It is also possible to carry our automatic packaging operations.
4. SHIPPING with SLIP SHEET WITHOUT PALLET:It’s essential to save on the transport cost of the shipment of finished products. The pallet represents an important cost for those with a high flow of outgoing products. In addition, without the use of the pallet in the shipment, companies greatly increase the number of products that can be bestowed. Our Inverting pallet changer placed at the end of the production process is able to automatically insert a slip sheet under the load, which will be ready for shipment without the pallet. The pallet stackers will automatically stack all the pallets that were removed.
5. SAFETY and WORK REDUCTION FOR OPERATORS: Our Pallet Inverter significantly increases safety within the operation process, as the manual work of operators is greatly reduced. Our pallet Inverteing systems are very safe as they are equipped with advanced safety systems. The access to dangerous areas is controlled by doors with sensors, photocells, or laser scanners in order to prevent dangerous cycles.
6. PICKING & AGV: We offer a logistics line able to automate the composition of the load. The pallet management is automated with the AGV system, in order to facilitate the operator in the composition of the load.
7. CLEANING, DEDUSTING AND SANITIZING: In the production range of our pallet inverters, a sanitization or dedusting system can be implemented. We usually supply these systems to companies that need to separate the “white” area from the “grey”. Where necessary, they insert a few particle counters in order to check the cleanliness and sanitization of the air before opening the doors. The main objective is to avoid high numbers of particles that remain suspended in certified atmospheres of UNI EN ISO 14644-1 certified environment (Federal Standard 209D, 209E in the United States).
Specification
Condition | New |
Applicable Industries | Food & Beverage Factory, warehouse, Pharmaceutical Industry, Food |
Showroom Location | Italy |
Place of Origin | Italy |
FAQ
1.What type of products are suitable for this NEW pallet changer?
Thanks to the blades that operates as support surface at the base of the load, this pallet changer can operate with all products: boxes, vials, containers, bowls, bottles, packages, big bags, big boxes, barrels, paper barrels, buckets, cans, reels, large cartons, paper rolls, plywood etc.
2.How does the pallet change operation take place?
The pallet change operation takes place thanks to the lateral pression and support at the base of the product in order to allow the replacement of the pallet.
3.Can the machine be modified for specific applications?
Yes absolutely, we are able to customize the machines according to the customer’s needs.
4.What type of pallet is it able to work with?
It can operate with any pallet size, in particular all standard sizes and other special sizes. It is possible to use pallets of
any material (wood, plastic, aluminum, iron, etc.)
any material (wood, plastic, aluminum, iron, etc.)
5.How does it behave with fragile products?
During the pallet change operation, even the most delicate products are not damaged. The mosaic type of the products is not changed.
6.What is the difference between ``mobile`` and ``stationary`` pallet changer?
The mobile pallet changers are very versatile systems as they do not need to reserve a specific area for the operation that can be performed in any production area. The mobile pallet changer also partially compensates for the use of the pallet truck as it allows the transport of the load inside the warehouse.
Our stationary station pallet turners, on the other hand, are used by customers who need to change a substantial number of pallets / h and can have a dedicated warehouse area for the pallet change operation.
Our stationary station pallet turners, on the other hand, are used by customers who need to change a substantial number of pallets / h and can have a dedicated warehouse area for the pallet change operation.
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