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Model No. | BLA400-6-T; | Maximum load | Horizontal handling 400kg |
Overall dimensions | 2000mmx800mmx850mm(Approx); | Power input | 380V,50HZ, 3 Phase |
Model of Control | Suction and release control by manual push-pull valve | Suction and release time | Less than 2s, (Only first suction time slightly longer, about 10~15s) |
Maximum pressure | 85% Vacuum degree(Approx0.85Kgf) | Warning pressure | 60% vacuum degree(Approx0.6Kgf) |
Security coefficient | S>2.0,(Horizontal lifting) | Net weight | 95kg(Approx); |
Pressure maintaining (when power failure) | After Power Failure,the holding time when suction plate by vacuum system>20min.; | ||
Safety alarm | When the pressure is lower than the set alarm pressure(60%), Sound and light alarm automatic alarm. | ||
Speed test: | Apply plate ≤2s Release plate≤2s | ||
3.3Description of the system characteristics
3.3.1 Design standard
The equipment strictly is accordance with the EU CE standardEN13155:2003, To carry on the design on based of US ASME(Mechanical engineering association)B30-20-2006standard and Germany UVV18standard,Main design index is higher than the above standard.
(1)Safety factor:Main design is greater than 2.0,Vacuum system pressure value for calculation is 60%,The actual peak pressure can reach 85% degrees,Set aside about 40% degrees.
(2)Board of overhang
To calculated according to the board overhang. (Minimum thickness)
Minimum thickness of plate: 3mm
Max. overhangL=1016mm
See below schematic diagram.
Remarks: If the board handling amount of overhang beyond the maximum allowable value,Can cause irreversible permanent deformation of board.
3.3.2 Suction forcecalculation :
Dia.230mm.
Single pad max.suction force in theory on horizontal=Effective surface (Theory of area*factor)* calculated pressure(0.6bar).=(0.115*0.115*3.14)*0.6*10000=249N,Approx249Kgf.
According to the double safety factor,Actually allow the suction pad249/2=124kgf, number of 6 total suction force 700kgf.
Note: The holding force mentioned above is calculate on 60% vacuum pressure, maximum vacuum degreeof the system will be up to 85% above in a normal working condition.
3.4Main Spare parts list and functional description.
Items | Name | Technical Data | Supplier | Quantity |
1 | Vacuum pump | 4 m3/h,0.18kW,Max. vacuum 85% | Germany Becker | 1 pc |
2 | Vacuum pad | Normal temperature Suction pad,230mm | Herolift | 6 pcs |
3 | Vacuum gauge | DP-100 | Japan Panasonic | 1 pc |
4 | Vacuum No-return | G1/2" | Italy OR | 1 pc |
5 | Vacuum filter | GLQ VF 1/2 | Herolift | 1 pc |
6 | Manual Ball Valve | G 1/4",2/2 way | HeroLift | 6 pcs |
7 | Steel structure | Custom-Tailor | HeroLift | 1 pc |
8 | Control handle | Custom-Tailor,The integrated control unit,The surface coating processing | HeroLift | 1 pc |
9 | Vacuum tank | Integration of main beam | HeroLift | 1 pc |
10 | Warning unit | Sound-light alarm, With independent rechargeable battery type. | HeroLift | 1 pc |
11 | Storage support | Standard, A set of two | HeroLift | 1 pc |
12 | The electric box and accessories | Special Edition | HeroLift | 1 pc |
The device includes the following main components:
1,Vacuum pump:
To choose Germanybrand of Becker,Oilless, air cooling, rotary vanes vacuum pump, bleed air rate 8m³/h, and the max. Vacuum degree up to 85%;to save energy, small and light, maintenance-free, etc
Oil free air cooling type rotary vane vacuum pump, connected to 220V,, Three-phase power can produce vacuum, As a core part of vacuum system, The highest vacuum degree 85%;
2,Vacuum pad:
To suction the work piece surface, Rubber in contact with the workpiece, ensure that won't cause damage to the workpiece surface.
3,Vacuum filter:
To eliminate the dust and particles in the air flow, ensure the lifetime of the vacuum pump;
4,Vacuum gauge:
To show the vacuum level to the operator, Provide security;
5,Vacuum pressure switch:
Pump-film type,When insufficient vacuum pressure, To give electrical signal to alarm system.
6, Manual slide valve:
To switch off the access of vacuum pump and suction pads between the air flow, Safety locks ,prevent accidental operation.
7,Vacuum non-return valve:
When the system power failure occurs, automatically shut off the vacuum pump and air channel, Lock the vacuum energyofvacuum tank.Provide enough pressure holding time, ensure the workpiece will not falling insuddenly.
8, Manual Ball Valve:
To manually open or close vacuum pump and suction pads pathway, convenient maintenance.
9, Alarm indicator lamp:
When the suction force of a single set of suction pads is insufficient, The corresponding indicator light alarm.



























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