Full Automatic Gypsum Board Production Line Full Automatic Low Price Gypsum Board Production Line
$700,000.00-3,000,000.00
Machinery For Automatic Mini Small Pvc Gypsum False Ceiling Board Making Gypsum Board Making Machine Manufacturing Plant
- Category: >>>
- Supplier: Yantai Demeng Machinery Co. Ltd.
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Product Overview
Description
Product Description
Introduction to gypsum board
1. Good fire performance:
The fire resistance limit can reach more than 2h
2. Fast setting and hardening:
It is conducive to the continuous production of mechanization and automation of products
3. Good decorative effect:
Architectural gypsum products color white, smooth surface
Gypsum board production line introduction
The manufacture of paper gypsum board, From the preparation of a variety of raw materials, slurry mixing, slurry and paper
combination forming, solidification into wet board, and then through cutting, drying, cutting, edge wrapping, stacking,
Each link is closely matched, forming an automatic mechanical flow line
combination forming, solidification into wet board, and then through cutting, drying, cutting, edge wrapping, stacking,
Each link is closely matched, forming an automatic mechanical flow line
Flow Chart
Gypsum board production line basic process
1. Paper rack: The protective paper is transferred to forming and conveying in the frame body
2. Measurement of raw materials: gypsum powder is measured to beater
3. Beater: Stir all materials and spread them onto the protective paper
4. Molding machine: extrusion molding to form gypsum board
5. Conveyor: gypsum board to complete the initial and intermediate coagulation
6. Dryer: Drywall is dried
7. Palletizer: gypsum board edge palletizing for packaging
2. Measurement of raw materials: gypsum powder is measured to beater
3. Beater: Stir all materials and spread them onto the protective paper
4. Molding machine: extrusion molding to form gypsum board
5. Conveyor: gypsum board to complete the initial and intermediate coagulation
6. Dryer: Drywall is dried
7. Palletizer: gypsum board edge palletizing for packaging
Machine Advantages
Paper receiving unit
Use one standby, change paper quickly, shutdown does not affect production
Mixing and stirring unit
Stainless steel chrome plating process, not easy to produce condensation
Plate forming machine
Wear-resistant stainless steel, increase wear resistance, improve service life
Cutting unit
High quality servo motor, small cutting error, high dimensional accuracy
Drying unit
The core process of the production line is the key to complete production, using exclusive design
Packing unit
Exquisite packaging, fast speed, improve production efficiency
Production cycle
According to the type of equipment
The production cycle is 3-6 months
Factory processing is optional
Field processing and other forms
The production cycle is 3-6 months
Factory processing is optional
Field processing and other forms
Assembly cycle
According to the type of equipment
The equipment assembly cycle is 3-6 months
Dispatch 3 to 5 engineers
The equipment assembly cycle is 3-6 months
Dispatch 3 to 5 engineers
Training cycle
The training time is 1 month
So that workers can quickly grasp, can be independent production
In the later stage, video, telephone and other methods can be used for guidance, so that the project can proceed smoothly
So that workers can quickly grasp, can be independent production
In the later stage, video, telephone and other methods can be used for guidance, so that the project can proceed smoothly
Company Profile
Product specifications
Common specifications and related parameters of gypsum board production line (for reference only) | ||||||||||
Annual output（㎡） | Equipment size (m) | Power (kw) | Speed (m/min) | Drying method | Configuration | |||||
100 | 80x12 | 150 | 2 | Heat-conducting oil | Motor: high quality brand | |||||
200 | 100x15 | 200 | 4 | Heat-conducting oil | Motor: high quality brand | |||||
500 | 140x15 | 420 | 10 | Heat-conducting oil Hot air | Motor:Siemens | |||||
1000 | 170x20 | 600 | 20 | Heat-conducting oil Hot air Direct combustion | Motor:Siemens | |||||
1500 | 260x30 | 700 | 30 | Heat-conducting oil Hot air Direct combustion | Motor:Siemens Gear Box: SEW. Pneumatic elements: SMC | |||||
2000 | 300x25 | 1200 | 40 | Heat-conducting oil Hot air Direct combustion | Motor:Siemens Gear Box: SEW. Pneumatic elements: SMC | |||||
3000 | 370x35 | 1700 | 60 | Heat-conducting oil Hot air Direct combustion | Motor:Siemens Gear Box: SEW. Pneumatic elements: SMC | |||||
5000 | 550x45 | 2500 | 100 | Heat-conducting oil Hot air Direct combustion | Motor:Siemens Gear Box: SEW. Pneumatic elements: SMC | |||||
6000 | 600x45 | 2800 | 115 | Heat-conducting oil Hot air Direct combustion | Motor:Siemens Gear Box: SEW. Pneumatic elements: SMC | |||||
Gypsum board common specifications raw material ratio (for reference only) | ||||||
Raw material name | Raw material parameters | Consumption per square meter | One board consumption | |||
Gypsum powder | Fineness：0.18mm Initial setting time：6-8min Final setting time：12-15min Breaking strength≥2 Mpa Compressive strength≥3.9 Mpa | 6kg | 18.72kg | |||
Gypsum paper | face paper Weight：180g/㎡ back paper Weight：170g/㎡ Thickness：0.4-0.4mm Longitude tensile strength：≥12.5kN/m Latitude tensile strength：≥3.5kN/m | 0.38kg | 1.1kg | |||
Starch | Starch content：＞70% Water：11-13% PH value：6.5-7.5 Protein：≤0.3% Ash：0.2% Solvent in wate：73-78% | 0.037kg | 0.11kg | |||
Foaming Agent | Effective：≥30% Active content (petroleum ether)：≤3% Salt：≤2.5% PH value：7 | 0.003kg | 0.0087kg | |||
Water reducing agent | 0.015kg | 0.0432kg | ||||
Poly(White Glue) | 0.0035kg | 0.01kg | ||||
Water | 4.55kg | 13.1kg | ||||
Electric | 0.25kw | 0.72KWh | ||||
Fuel(Natural gas) | 0.4m³ | 1.152m³ | ||||
Natural gypsum mine
Veneer paper
Modified starch
Construction Board Machine From us
SALES AND SERVICE NETWORK
Our service team
Yantai Demeng Machinery Equipment Co., LTD
There are professional sales staff to provide customers with warm service,
At the same time, first-class technical personnel cooperate with sales for 1+1 service,
Solve problems accurately and quickly for customers to meet their customized needs,
Wait 24 hours for your consultation
There are professional sales staff to provide customers with warm service,
At the same time, first-class technical personnel cooperate with sales for 1+1 service,
Solve problems accurately and quickly for customers to meet their customized needs,
Wait 24 hours for your consultation
Our Service
Packaging Details
1.Packing suitable for long distance sea transport
2.Export wooden case: Loading electrical cabinets, burners,electrical components, etc.
3.Iron frame: drive roller, drive bearingCarton: drive motor, screws, bolts, etc.
4. Each commodity in the container PE foam cloth partition, at the same time with steel wire buckle fixed each commodity
Transport detail
1.Port of transportation: Qingdao Port
2.Container Size: 40HQ
FAQ
Q1: Can we use this line to get wet strength drywall?
A1: Water resistance can be achieved by adding auxiliary materials. This production line has this ability
Q2: What are the requirements to use this equipment?
A2: According to your production requirements, we will provide you with the layout requirements, electricity consumption, fuel consumption, and help you to choose a good model
Q3: Are you a manufacturing plant?
A3: Yes, we are a factory with rich experience in R&D, production and sales.
Q4: What is the price of the equipment?
A4: The price of the equipment varies greatly, from $300,000 to $3 million. The sales will make a detailed quotation according to your specific needs.
Q5: What are the raw materials for the production of gypsum board?
A5: Mainly gypsum powder, facial protection paper, starch, foaming agent and other materials
Q6: Would you please tell me the cost of installing, commissioning and testing the machine?
A6: The exact cost is calculated according to the time, but we have many engineers around the world debugging, if you are near the engineers, there will be a large amount of fees left
Q7: What should I do if I don't know how to build a drywall factory?
A6: As long as you are interested, we have more than 20 years of successful experience, according to your actual situation, to build the most profitable factory
Q8: What are some of your success stories?
A8: Many of our customers buy drywall equipment. Please consult sales for details.
Q9: How will you help customers install equipment?
A9: Several senior engineers will be on site to guide installation and commissioning and conduct staff training.
Q10: What are the terms of payment?
A10: Telegraphic transfer, letter of credit or any other form you may require
Q11: How do I get free solutions and quotes?
A11: Please send your inquiry to us, leave your whatsapp and email, we will contact you within 1 hour, if you have other questions that can not be solved, please feel free to ask, I will help you free of charge
A1: Water resistance can be achieved by adding auxiliary materials. This production line has this ability
Q2: What are the requirements to use this equipment?
A2: According to your production requirements, we will provide you with the layout requirements, electricity consumption, fuel consumption, and help you to choose a good model
Q3: Are you a manufacturing plant?
A3: Yes, we are a factory with rich experience in R&D, production and sales.
Q4: What is the price of the equipment?
A4: The price of the equipment varies greatly, from $300,000 to $3 million. The sales will make a detailed quotation according to your specific needs.
Q5: What are the raw materials for the production of gypsum board?
A5: Mainly gypsum powder, facial protection paper, starch, foaming agent and other materials
Q6: Would you please tell me the cost of installing, commissioning and testing the machine?
A6: The exact cost is calculated according to the time, but we have many engineers around the world debugging, if you are near the engineers, there will be a large amount of fees left
Q7: What should I do if I don't know how to build a drywall factory?
A6: As long as you are interested, we have more than 20 years of successful experience, according to your actual situation, to build the most profitable factory
Q8: What are some of your success stories?
A8: Many of our customers buy drywall equipment. Please consult sales for details.
Q9: How will you help customers install equipment?
A9: Several senior engineers will be on site to guide installation and commissioning and conduct staff training.
Q10: What are the terms of payment?
A10: Telegraphic transfer, letter of credit or any other form you may require
Q11: How do I get free solutions and quotes?
A11: Please send your inquiry to us, leave your whatsapp and email, we will contact you within 1 hour, if you have other questions that can not be solved, please feel free to ask, I will help you free of charge
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