Combiblock Bottled Water Filling Machine Still Water PET Bottle Sparking Water CSD Bottling Machine
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- Supplier: Zhangjiagang Sunswell Machinery Co. Ltd.
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Product Overview
Description
Characteristics
CGX Series Blowing-Filling-Capping 3-in-1 Combiblock for Still Water
(Pneumatic Cylinder Stretching/Servo Stretching )
3-in-1 combiblock, combined with blowing, filling and capping.
It is innovated and designed in the requirement of still pure water and mineral water, which avoids friction of bottles during air conveying and helps reducing bottle weight to reduce cost.
Blowing Machine Process
Product Description
Hopper and elevating system
A certain amount of preforms will be stored in hopper to guarantee the continuous of producing.
The preforms will be elevated to the lining device by the belt of hopper and then sent to the oven along the filling rail to be further produced.
Once preforms are loaded into the hopper, they are supervised by the computer. The number
of the loading preforms can be automatically adjusted according to the production speed.
of the loading preforms can be automatically adjusted according to the production speed.
Oven
After heating, the preforms have elastomeric property, so the preforms can be stretched biaxial.
For the soft drinking bottles the range of temperature is 90~100℃, while for hot filling bottles the range is 110~120℃. The heat of the oven is controlled by the quantity of the working lamps, the whole setting temperature and the power of the oven.
Mainframe of blowing machine
After being heated in the oven, the preform will be transferred into the mold by transfer arm.
The preform will be sealed by sealing seat, stretched by stretching seat and blown by low pressure air and high-pressure air (hot filling bottle will be blown by cooling air).
According to different technical requirements, the mold will be cooled by cooling water if blows cold filling bottle, the mold will be heated by hot oil if blows hot filling bottle.
The whole production process will be monitored by computer.
Pneumatic cylinder stretching
The blowing pressure and time of the second blowing can be adjusted. The system can guarantee the quality of finished bottle, so some bottles with complicated shapes can be blown.
The system has the special designed stretching rail which guarantees every bottle can be stretched with the same speed and power during the stretching process.
Filler
At this time, the bottle leaves the bottle mouth pad, the valve is closed, but the air return pipe is still inserted in the bottle. At this time, the switch handle is switched to the vacuum chamber.
The water above the air return pipe is pumped into the vacuum chamber, and the position of the end of the air return pipe is the height of the liquid level. By adjusting the length of the air return pipe, the height of the liquid level in the bottle can be freely set.
Capper
Capper is the machine with highest precision, influence very much with the stability and reliability
of the filling monoblock. Our capper features as follows:
* Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of
this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces
inferior.
* Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
* Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
* The capper is equipped with inlet bottle detection switch.
Transfer starwheel on filler
* Equipped with bottle jam protection device.
* The starwheel assembly is made of high-quality stainless steel
Bottle Outfeed Conveyor
* Conveyor motor uses frequency control of motor speed, which keep pace with the combiblock, preventing overturned bottle.
* Bottle outfeed conveyor equips photoelectrical switch. When bottle blocks, the speed of combiblock will be slowed down and stop.
Turnkey Solution
Floor Plan
Professional whole line design ability, according to the customer's actual situation, to optimize the equipment layout; with the excellent linkage scheme, we can provide customers with the best floor plan, and use this advantage to win the trust of many large customers.
Main Configuration
Item | Brand |
Material of filling valve | Stainless steel 304 |
IMaterial of rotary tray and stand of filler | Stainless steel 304 |
Main Motor | SEW |
Sliding bearing | Igus |
Frequency inverter | Siemens |
Touch Screen | Siemens |
PLC | Siemens |
Pneumatic components | Festo |
Photocell switch | Leuze |
Proximity switch | Leuze |
About Sunswell
1.About us
Set up in 2008, Sunswell leads the market in the field of liquid bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated drinks, energy drinks, liquid, beer, edible oil, dairy and daily care products, etc.
We can customize liquid food production lines according to customers' demand. Every customer is the result of our proven experience and innovation. We continually focus on providing customers with advanced technology, engineering and facility that are designed with one motto in mind: ensure you to reach business goals with most optimized planning.
Why choose us?
(1)A to Z turnkey plant provider
(2)Fully automatic or economic solution optional
(3)10+ years of global market experience
(4)Serve customers over 50 countries and regions worldwide
Office & Factory & Workshop
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2.Exhibitions
Sunswell,as an professional liquid filling and packing machine manufacturer,we often have chance to go out for exhibition to show our beverage filling machines and communicate processing technology with other industrial colleagues.
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3.Certifications
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4.Service
Spare Parts / Maintenance, Installation & Commissioning / Training
No matter whether you're a newcomer or a sectoral expert – we have the specialists who can provide the comprehensively can-do support you need for planning a new facility in terms of not only actual beverage production, but also filling, packaging, utilities and logistics. In closely responsive consultation with you, from a multiplicity of possible options, we select the technologically and commercially most effective variant, handle the design and planning work, and bring the project to a successful conclusion at your chosen location. Sunswell is not only the consultant here, but also takes responsibility for executing the entire project.
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