OEM Vacuum Casting/Polyurethane/Polyurethane Casting Services Plastic Parts Rapid Prototyping Low Volume Manufacturing Products
- Category: >>>
- Supplier: Jiaying Technology (dongguan) Co. Ltd.
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Product Overview
Description
Technology | Vacuum Casting For Low Volume Manufacturing | ||||
Plastic Material | HeiCast Japan-Hei Cast 8751 (PC Like), Hei Casti-8150(ABS Like), Hei Cast 8400(Rubber Like), Hei Cast8550(PP like). Pelnox Japan-MU-52/55/56 (ABS Like), MU-858(Fire-frame ABS Like) MU-70(PPl Like), MU-89(Rubberl Like). Axson France-PX 527(PC Like), PX5210(PMMA Like), PX 223HT/118PA(ABS Like), PX245 (PA Like), UP 5690(PP/HDPE Like). Synthene France-PR 700(ABS Like), PR 740(PP/HDPE Like)PR 751(Thermal Resistance), PR2900(PA/PC Like), PRC1708(PMMA Like). | ||||
Finishing Services | Painting , Electrical Plating , Silkscreen , We can do any color according your requirement. | ||||
Drawing format | IGES, STEP, AutoCAD, Solidworks, STL, DWG, PDF, etc.. | ||||
Color | Depends on Your Requirement. | ||||
Standard Accuracy | Standard tolerance on ±0.15mm/100mm, with precision able to reach ±0.05 mm. | ||||
Lifetime of Mold | Typical quantities up to 20-25 copies per mold. | ||||
Vacuum Casting Services
Vacuum casting, ideal for prototypes, one-offs, and small batches, mimics injection molding properties effectively. Mainly used for molding two-part polyurethane (PUR), it offers a wide array of grades, colors, transparencies, and densities. Silicone molding is a popular prototype casting method, offers quick turnaround, low cost, and minimal processing risks. With just one silicone mold, it can produce over 20 identical products. Material options include ABS, PP, PC, PMMA, high-temperature resistant materials, flexible adhesive, and silicone rubber.
What is Vacuum Casting?
In stage one, the liquid PUR is drawn into the mold which is held under vacuum. This ensures that the material has porosity, will flow through the mold cavity and will not be restricted by air pressure. The PUR is held high above the mold, so as it is poured into the mold and runs underneath gravity forces it to rise upwards. The runner is designed to supply a curtain of liquid PUR. It flows through the mold and up the risers in part A. There are lots of risers to ensure that the mold is evenly filled.
After a few minutes, the mold cavity is filled and the vacuum equalized. The mold is left closed for the complete curing time, which is typically 45 minutes to four hours. In stage two, the part is ejected and the flash, risers and excess material are removed.
Versa 3
Founded in 2017, we continue to grow by increasing equipment and capabilities to service the wider market and by developing new products and technologies. With capabilities across multiple industries, we provide our customers with a more reliable supply chain and long-term planned security.
Our goal is to progressively reduce our environmental impact in all aspects of our operations. We also began adopting green packaging and new Hazardous Substances Restriction (ROHs) facilities to improve our processes and efforts to ensure a sustainable and prosperous environment.Our processes are executed with superior performance through effective communication and on-time delivery. We also emphasize ensuring that we provide tailor-made quality solutions to meet the needs of our customers. Through our integrated and well-thought-out approach to the supply chain, we provide supportive but exceptional customer service.
Versa 3 has a well-equipped, knowledgeable team of engineering professionals with international experience. We also offer one-stop solutions and quality management systems. With our existing technical capabilities, we will always provide our customers with innovative and effective solutions.
1. How Can I Get a Quote?
If You Are a Professional, You Can Get a Quote by Sending Drawings and Requirements or Instructions. We Will Reply to You as Soon as Possible and Provide You with a Quote.
If You Are Not a Professional, You Can Tell Us Your Specific Needs. Our Professional Team Will Provide You with Multiple Customized Solutions Based on Your Needs and Provide You with a Quote.
2. Are My Drawings Safe?
Yes. We Can Sign a Confidentiality Agreement and Take Strict Measures to Protect Your Data.
3. What Is the Delivery Time?
The Delivery Time Will Depend on the Order Quantity. We Usually Complete the Delivery Within 3-15 Days After Order Confirmation.
4.Can I Get a Sample to Check?
Yes, You Can. You Only Need to Pay the Cost of the Sample, And We Will Refund It to You During Mass Production.
5.What Should I Do if I Encounter Any Problems After Receiving the Product?
You Can Provide Feedback to Our After-Sales Service Team Through Voice Calls, Video Conferences, Emails, And Other Methods. Our Team Will Reply to You Within 24 Hours and Provide You with the Best Solution Within a Week.
If You Are a Professional, You Can Get a Quote by Sending Drawings and Requirements or Instructions. We Will Reply to You as Soon as Possible and Provide You with a Quote.
If You Are Not a Professional, You Can Tell Us Your Specific Needs. Our Professional Team Will Provide You with Multiple Customized Solutions Based on Your Needs and Provide You with a Quote.
2. Are My Drawings Safe?
Yes. We Can Sign a Confidentiality Agreement and Take Strict Measures to Protect Your Data.
3. What Is the Delivery Time?
4.Can I Get a Sample to Check?
Yes, You Can. You Only Need to Pay the Cost of the Sample, And We Will Refund It to You During Mass Production.
5.What Should I Do if I Encounter Any Problems After Receiving the Product?
You Can Provide Feedback to Our After-Sales Service Team Through Voice Calls, Video Conferences, Emails, And Other Methods. Our Team Will Reply to You Within 24 Hours and Provide You with the Best Solution Within a Week.
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