Refractory Manufacturer Low Cement High Alumina Castable For Steel Ladles

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Product Overview

Description





Product Description


Refractory castables refer to a mixture of refractory aggregates, binders and admixtures, which are mixed with water (or liquid binders) to form a mud material that can be constructed by pouring. The difference from other amorphous refractory materials is that refractory castables have a certain coagulation and hardening time after construction, so after pouring and forming, they need to be cured for a certain period of time before demoulding, and then after a suitable period of natural curing, they can be put into baking and use.

Classification: Low Cement/High Strength/Light Weight

Low cement castables refer to new castables with very little cement binder. The cement content of refractory castables is generally 15% to 20%, and the cement content of low cement castables is about 5%, and some are even reduced to 1% to 2%.

High strength wear-resistant castable is composed of high strength aggregate, mineral admixtures, high strength aggregate and anti crack and wear-resistant agent.

High alumina castables are refractory castables made of high-alumina raw materials as aggregates and powders, and added with binders.

The lightweight castable with low bulk density is made of aluminate cement, high alumina fine material, ceramsite, and additives.


Features


Low Cement Castable: Thermal shock resistance, slag resistance, and erosion resistance are significantly improved, surpassing similar refractory bricks.

High Strength Castable: High strength, high wear resistance, impact resistance, erosion resistance, anti-oil permeability, arbitrary shape control, strong integrity, simple construction, good construction performance, and long service.

High Alumina Castable: Has high mechanical strength and good thermal shock resistance, abrasion resistance and other properties.

Lightweight Castable: Low bulk density, small thermal conductivity, good thermal insulation effect, high compressive strength, acid and acid gas corrosion resistance, heat insulation, thermal insulation, and low water absorption.


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Applications


1. Low Cement Castable:
(1) Lining of various heat treatment furnaces, heating furnaces, shaft kilns, rotary kilns, electric furnace covers, blast furnace tapholes;

(2) Self-flowing low-cement castables are suitable for high-temperature spray gun linings for spray metallurgy and petrochemical catalytic cracking reactors Wear-resistant lining, outer lining of heating furnace water-cooled pipe, etc.

2. High Strength Castable:
Lining wear-resistant layer of slag sluice, ore trough, coal spout, hopper and silo in metallurgy, coal, thermal power, chemical, cement and other industries, and the blast furnace mixing silo, sintering silo, feeder, pelletizer, etc.

3. High Alumina Castable:
It is mainly used as the inner lining of boilers, blast furnace hot blast stoves, heating furnaces, ceramic kilns and other kilns.

4. Lightweight Castable:
The lightweight castable can be used for the thermal insulation layer of high-temperature industrial furnace and equipment also used for the lining of various high-temperature gas pipe.


Iron and Steel Industry
Mainly used for maintenance and patching of electric arc furnaces, steelmaking furnaces, ladles and other equipment.
Non-ferrous Metal Industry
Used for patching and repairing of copper, aluminum, zinc, nickel and other non-ferrous metal smelting furnaces and converters


Glass Industry
Used for maintenance and patch work of glass furnaces, annealing furnaces and other equipment.
Building Materials Industry
Used for maintenance and patching of building materials production equipment such as cement rotary kiln and gypsum kiln.


Chemical Industry
Used for maintenance and patching of high-temperature chemical equipment such as catalytic cracking furnaces and gasifiers.
Ceramic Industry
Used for maintenance and repair of ceramic production equipment such as tunnel kiln and shuttle kiln.














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Company Profile




Shandong Robert New Material Co., Ltd. is located in Zibo City, Shandong Province, China, which is a refractory material production base. We are a modern enterprise that integrates the research and development, production, sales, kiln design and construction, technology, and export refractory materials. We have complete equipment, advanced technology, strong technical strength, excellent product quality, and good reputation. Our factory covers over 200 acres and an annual output of shaped refractory materials is approximately 30000 tons and unshaped refractory materials is 12000 tons.

Our main products of refractory materials include: alkaline refractory materials; aluminum silicon refractory materials; unshaped refractory materials; insulation thermal refractory materials; special refractory materials; functional refractory materials for continuous casting systems.

Robert`s products are widely used in high-temperature kilns such as non-ferrous metals, steel, building materials and construction, chemical, electric power, waste incineration, and hazardous waste treatment. They are also used in steel and iron systems such as ladles, EAF, blast furnaces, converters, coke ovens, hot blast furnaces; non-ferrous metallurgical kilns such as reverberators, reduction furnaces, blast furnaces, and rotary kilns; building materials industrial kilns such as glass kilns, cement kilns, and ceramic kilns; other kilns such as boilers, waste incinerators, roasting furnace, which have achieved good results in using. Our products are exported to Southeast Asia, Central Asia, Middle East, Africa, Europe, Americas and other countries, and has established a good cooperation foundation with multiple well-known steel enterprises. All employees of Robert sincerely look forward to working with you for a win-win situation.




FAQ


Q1: Are you a manufacturer or a trader?
A1: We are a real manufacturer, our factory is specialized in producing refractory materials for more than 30 years. We promise to provide the best price, the best pre-sale and after-sale service.
Q2: How do you control your quality?
A2: For each production process, RBT has a complete QC system for chemical composition and physical properties. And we will test the goods, and the quality certificate will be shipped with the goods. If you have special requirements, we will try our best to accommodate them.
Q3: What is your delivery time?
A3: Depending on the quantity, our delivery time is different. But we promise to ship as soon as possible with guaranteed quality.
Q4: Do you provide free samples?
A4: Of course, we provide free samples.
Q5: Can we visit your company?
A5: Yes, of course, you are welcome to visit RBT company and our products.
Q6: What is the MOQ for trial order?
A6: There is no limit, we can provide the best suggestion and solution according to your situation.
Q7: Why choose us?
A7: We have been making refractory materials for more than 30 years, we have strong technical support and rich experience, we can help customers design different kilns and provide one-stop service.


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