Factory price supply autoclave for rubber / waste tire pyrolysis plant tyre pyrolysis
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- Supplier: Shangqiu Yuantong Ep Equipment Co. Ltd.
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Product Overview
Description
Items | Waste tire rubber and plastic pyrolysis machine parameters |
Model | YT-P-9（batch system）and YT-P-C-9(continuous working system) |
Raw material | waste tire,waste rubber, waste plastic |
Cooling method | horizontal condenser with recycling water cooling |
Heating fuel | coal,wood,nature gas,fuel oil and electromagnetic |
Main reactor material | Q245R,Q345R |
Main reactor thickness | 16mm,18mm,25mm |
Capacity | 5TPD-15TPD for batch system and 20-30TPD for continuous system |
Final product | pyrolysis oil,carbon black and steel wire |
Power consumetion | 20KW for batch system and 75KW for continuous system |
After-sales service | 2 years |
Oil yield rate | 40-45% for waste tires and 30-70% for waste plastic |
PROCESS DESCRIPTION
a.Waste Materials are loaded into the pyrolysis chamber by the Feeding machine or manually and then doors are locked with our tight sealed door lock design.b.System is started with the control panel operated by operator. The process is automatic and controlled by our control system. The first stage of the process is to heat up and dried up the waste.
c.Pyrolysis of the waste will begin once reaching a certain temperature and the sync gas is generated from the waste.
d.The sync gas will be converted into oil by the condensers and stored in the oil tank. Small quantity of sync gas which is not converted into oil is scrubbed by the scrubbing system and cleaned before released to air.
e.Upon completion of the pyrolysis process, chamber will be required to cool to a certain temperature before releasing the carbon black.
f.The carbon black will be released by our high speed carbon discharge system automatically and stored in a special tank which is to prevent pollution.
g.Steel (for tires contain steel wires) will be removed at the final stage upon the carbon black being fully released. Steel removal requires opening the big door.
h.The next batch of process can be continued.
Items | Waste engine oil pyrolysis oil distillation machine parameters |
Model | YT-D-9,YT-D-C-10 |
Raw material | waste engine oil,crude oil,plastic tyre pyrolysis oil |
Cooling method | Horizontal condenser with recycling water cooling |
Heating fuel | coal,wood,nature gas,fuel oil |
Main reactor thickness | 16-18mm |
Main reactor material | Q245R,Q345R,stainless steel |
Capacity | 5-50TPD |
Final product | diesel oil,base oil |
Power consumetion | 20KW |
After-sales service | 2 years |
Oil yield | 95% |
PROCESS DESCRIPTION
1),Waste engine oil Pre-processing
Settling tank. Put waste engine oil into the settling tank, separate the water first,then go through the 200 mesh filter to remove those impurities such as solid and suspended solid.
2),High temperature flocculation to neutralize the tops
Reboiler. Pump the waste oil that have been pro-processed into the reboiler,in the condition of vacuum catalyzing and heat-exchanging to raise the temperature to 310℃ to 320 ℃
Settling tank. Put waste engine oil into the settling tank, separate the water first,then go through the 200 mesh filter to remove those impurities such as solid and suspended solid.
2),High temperature flocculation to neutralize the tops
Reboiler. Pump the waste oil that have been pro-processed into the reboiler,in the condition of vacuum catalyzing and heat-exchanging to raise the temperature to 310℃ to 320 ℃
3),Distillation by using vacuum film evaporator
After the temperature raised to 310℃ to 320 ℃ through reboiler,the oil will be absorbed into the first level taber type film evaporator(vacuum degree -0.096--0.098MPa),and can generate a flash vaporization distillation process,gasifying to distill the light oil components,the first level oil come out.
Those pre-processed oil that can not be flash gasified distillation,will be equably distributed to the upper of vacuum evaporation surface in the effort of the evaporator distributor.Then goes to the second level taper type vacuum film evaporator.When the temperature of evaporation surface reach 375 ℃--385℃,vacuum degree(-0.096--0.098),the second level flash evaporation gasifying process begins.By gasifying and distilling the light base oil components,the second level oil come out.
The other oil that failed to be gasified and distilled will go into the third level taper type vacuum film evaporator.When the temperature of evaporation surface reach 430 ℃--450℃,vacuum degree(-0.096--0.098),the third level flash evaporation gasifying process begins.By gasifying and distilling the heavy base oil components,the third level oil come out.
Those heavy residue oil(asphaltene,colloid) that by no means cannot be gasified and distilled,in the end will produce a little waste materials(1%-3%) into the receiver tank,then be discharged.
4),Refining (Distillation sites)
The first level oil ,second level oil,third level oil that come out through the vacuum film evaporator,will go through the rotating wire mesh demister/skimmer(on top of the evaporator),to remove and purify the heavy residue oil foam drops.Those more purifier oil goes into the distillation tower to divide;According to the amount ,the receiver oil goes into the high temperature vacuum clay adsorption to refine.
The after refining base oil will go into their own storage tank after filtering and cooling down(temperature 50℃--60℃)
After the temperature raised to 310℃ to 320 ℃ through reboiler,the oil will be absorbed into the first level taber type film evaporator(vacuum degree -0.096--0.098MPa),and can generate a flash vaporization distillation process,gasifying to distill the light oil components,the first level oil come out.
Those pre-processed oil that can not be flash gasified distillation,will be equably distributed to the upper of vacuum evaporation surface in the effort of the evaporator distributor.Then goes to the second level taper type vacuum film evaporator.When the temperature of evaporation surface reach 375 ℃--385℃,vacuum degree(-0.096--0.098),the second level flash evaporation gasifying process begins.By gasifying and distilling the light base oil components,the second level oil come out.
The other oil that failed to be gasified and distilled will go into the third level taper type vacuum film evaporator.When the temperature of evaporation surface reach 430 ℃--450℃,vacuum degree(-0.096--0.098),the third level flash evaporation gasifying process begins.By gasifying and distilling the heavy base oil components,the third level oil come out.
Those heavy residue oil(asphaltene,colloid) that by no means cannot be gasified and distilled,in the end will produce a little waste materials(1%-3%) into the receiver tank,then be discharged.
4),Refining (Distillation sites)
The first level oil ,second level oil,third level oil that come out through the vacuum film evaporator,will go through the rotating wire mesh demister/skimmer(on top of the evaporator),to remove and purify the heavy residue oil foam drops.Those more purifier oil goes into the distillation tower to divide;According to the amount ,the receiver oil goes into the high temperature vacuum clay adsorption to refine.
The after refining base oil will go into their own storage tank after filtering and cooling down(temperature 50℃--60℃)
1.What is the suitable material for the pyrolysis machine?
==The suitable material is waste tyres,rubber,plastic etc.
2.What is oil yield for waste tyres ?
==The waste tyre oil yield is 40-45%,that means if you process 10 MT waste tyres,you can get about 4-4.5MT fuel oil.
3.Is your waste tyre pyrolysis machine line safe?
==Sure,we have the auto-alarm system and safety valve ,and during the whole process,the pressure is normal.
4.Can we sell the fuel oil directly to the market?
==Yes,normally you have two opitions,first you can sell the fuel oil to the market for heating ,like steel factory,cemment
factory,etc;second you also can refine the fuel oil to diesel oil,and we also have the waste oil distillation machine which can
refine the fuel oil and waste engine oil into diesel oil .
==The suitable material is waste tyres,rubber,plastic etc.
2.What is oil yield for waste tyres ?
==The waste tyre oil yield is 40-45%,that means if you process 10 MT waste tyres,you can get about 4-4.5MT fuel oil.
3.Is your waste tyre pyrolysis machine line safe?
==Sure,we have the auto-alarm system and safety valve ,and during the whole process,the pressure is normal.
4.Can we sell the fuel oil directly to the market?
==Yes,normally you have two opitions,first you can sell the fuel oil to the market for heating ,like steel factory,cemment
factory,etc;second you also can refine the fuel oil to diesel oil,and we also have the waste oil distillation machine which can
refine the fuel oil and waste engine oil into diesel oil .
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