100 m3/h HIGH QUALITY READY MIXED CONCRETE MIXING AND BATCHING PLANT, FIXED TYPE, BRAND NEW
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- Supplier: CONSTMACH MAKINA ITHALAT IHRACAT LIMITED SIRKETI
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Product Overview
Description
Product Description
100 m3/h CONCRETE MIXING PLANT
All of our products are CE certificated and covered with 2 years’ warranty
Stationary Concrete Plant - Stationary 100 Technical specifications :
Aggregate Hopper Volume : 4 x 25 m³
Aggregate Weighing Hopper: 3m³
Aggregate Weighing Conveyor: 1000 x 11.100 mm
Aggregate Transfer Conveyor: 1000 x 26.000 mm
Aggregate Stand-by Hopper: 3 m³
Mixer Wet Concrete Volume: 2 m³ (Pan - Single Shaft - Twin Shaft - Planetary)
Cement Weighing Hopper: 1200 kg
Water Weighing Hopper: 600 lt
Additive Weighing Hopper: 30 lt
Air Compressor: 500 lt, 5.5 kW
Cement Silo: Optional from 75 to 500 tonnes capacity.
Control Type: FULL AUTOMATIC
FREE OF CHARGE ASSEMBLY & TRAINING IS INCLUDED IN THE PRICE.
Please contact us for more information.
www.constmach.com – info@constmach.com
WhatsApp / e-mail / Skype / Viber :
+90 542 766 13 15 ( English) info@constmach.com
+90 546 616 32 82 (Arabic-French) sales2@constmach.com
Main Features
CONSTMACH stationary concrete plants are preferred for ready mixed concrete production for long-term projects in sites. With its capability to produce any type of concrete, stabilized and problem free structure, warranty of spare part and technical service and high quality, CONSTMACH concrete plants are preferred by the professionals. Our concrete plants are designed and manufactured in accordance with CE standards.
GENERAL LAYOUT
1- AGGREGATE STORAGE HOPPER
Volume : 80 m3
No of compartments : 4 x 20 m3
Body Material : St 37 – 5-6 mm, corrugated sheet.
No of Discharging Gate : 8
Discharging Gate Control : Electro-pneumatic
Gate Cylinders: 800 x 300 mm, BRAND: FESTO
Pneumatic valves brand: FESTO, Origin Germany.
Main body is reinforced against deformation.
Sand compartment vibrator: 4 pcs, 0.37 kW
Vibrator Brand: OLI (Origin : Italy), Model: MVE 300/3
Air accumulator is present.
No of compartments : 4 x 20 m3
Body Material : St 37 – 5-6 mm, corrugated sheet.
No of Discharging Gate : 8
Discharging Gate Control : Electro-pneumatic
Gate Cylinders: 800 x 300 mm, BRAND: FESTO
Pneumatic valves brand: FESTO, Origin Germany.
Main body is reinforced against deformation.
Sand compartment vibrator: 4 pcs, 0.37 kW
Vibrator Brand: OLI (Origin : Italy), Model: MVE 300/3
Air accumulator is present.
2- AGGREGATE WEIGHING HOPPER
Weighing Capacity: 1.5 m3
Body Material: St 37 – 5 mm sheet metal
Vibrators: 2 pcs, 0.37 kW,
Vibrator Brand: OLI (Origin: Italy), Model: MVE 300/3
Equipped with loadcells:4 pcs, 2.000 kg/each,
Load cell Brand: ESIT
Body Material: St 37 – 5 mm sheet metal
Vibrators: 2 pcs, 0.37 kW,
Vibrator Brand: OLI (Origin: Italy), Model: MVE 300/3
Equipped with loadcells:4 pcs, 2.000 kg/each,
Load cell Brand: ESIT
3- AGGREGATE WEIGHING CONVEYOR
Conveyor Sizes: 800 x 11.100 mm
Chassis Material: NPU 140 mm Steel C profile.
Electric Motor: 15 kW, 1450 rpm, GAMAK Brand
Gearbox Brand: PGR, heavy duty type
Bearings: FAG or SKF Brand
Heavy duty type bearing housings are used.
Belt rubber: Quality EP 125, No of layers : 4,
Belt rubber thickness: 10 mm
Belt rubber brand: BANTSAN
Emergency stop button is included.
Drums: Ø320 mm, 5 mm thickness.
Both Drums are covered with rubber.
Chassis Material: NPU 140 mm Steel C profile.
Electric Motor: 15 kW, 1450 rpm, GAMAK Brand
Gearbox Brand: PGR, heavy duty type
Bearings: FAG or SKF Brand
Heavy duty type bearing housings are used.
Belt rubber: Quality EP 125, No of layers : 4,
Belt rubber thickness: 10 mm
Belt rubber brand: BANTSAN
Emergency stop button is included.
Drums: Ø320 mm, 5 mm thickness.
Both Drums are covered with rubber.
4- AGGREGATE TRANSFER CONVEYOR
Conveyor Sizes: 800 x 22.000 mm
Chassis Material: Bended sheet metal – 4 mm
Electric Motor: 22 kW, 1450 rpm, GAMAK Brand
Gearbox Brand: PGR, heavy duty type
Bearings: FAG or SKF Brand
Heavy duty type bearing housings are used.
Belt rubber: Quality EP 125, No of layers : 4,
Belt rubber thickness: 10 mm
Belt rubber brand: BANTSAN
Emergency stop button is included.
Drums: Ø320 mm, 5 mm thickness.
Both Drums are covered with rubber.
Chassis Material: Bended sheet metal – 4 mm
Electric Motor: 22 kW, 1450 rpm, GAMAK Brand
Gearbox Brand: PGR, heavy duty type
Bearings: FAG or SKF Brand
Heavy duty type bearing housings are used.
Belt rubber: Quality EP 125, No of layers : 4,
Belt rubber thickness: 10 mm
Belt rubber brand: BANTSAN
Emergency stop button is included.
Drums: Ø320 mm, 5 mm thickness.
Both Drums are covered with rubber.
5- AGGREGATE STAND-BY HOPPER
Capacity: 1.5 m3
Material: St 37 - 5 mm sheet metal.
Inner surface is coated with 10 mm HARDOX 400
Vibrator: 1 pcs, 0.18 kW, Brand: OLI (Origin : ITALY), Model: 200/3
Discharging Gate Control: Electro-pneumatic
Gate Cylinder: 100 x 250 mm, BRAND: PEMAX
Material: St 37 - 5 mm sheet metal.
Inner surface is coated with 10 mm HARDOX 400
Vibrator: 1 pcs, 0.18 kW, Brand: OLI (Origin : ITALY), Model: 200/3
Discharging Gate Control: Electro-pneumatic
Gate Cylinder: 100 x 250 mm, BRAND: PEMAX
6- MIXER CHASSIS AND SUPERSTRUCTURE
Chassis Material: NPI 300 mm Steel Profile
Discharging height: 4.2 meters
Walking Platforms, handrails and two level ladders are present.
All points of the mixer and weighing hoppers are accessible and in accordance with CE standards.
Discharging height: 4.2 meters
Walking Platforms, handrails and two level ladders are present.
All points of the mixer and weighing hoppers are accessible and in accordance with CE standards.
7- TWIN SHAFT MIXER
Dry Filling Capacity: 1.500 lt, Compacted Concrete Capacity: 1.000 lt
Mixer Motors: 2 x 22 kW, 1500 rpm (GAMAK Brand – Turkey), Efficiency class: IE3, Motors with insulating materials class H,
Protection Class: IP55.
Gearbox: Heavy duty type, 2 units (BONFIGLIOLI Brand – Italy)
Bottom and Side Liner Plates in Anti-Wear HARDOX 450 sheet (SSAB – SWEDEN), thickness 12 mm, minimum hardness 450HBW;
Mixing arms and mixing blades are in NI-HARD Cast Iron, hardness: 600 HBW
Hydraulic Power Pack with Manual Pump for the Emergency Opening of the Discharge Door is present;
All moving parts of the gearboxes and bearings are permanently lubricated by oil bath;
High Top Cover (500 mm) with two inspection hatches and two wide access openable doors.
Hydraulically operated Standard Discharge Door, with three limit switches (Open, Half-Open, Close).
The closing is driven by a Pressure Gauge on the Hydraulic Power Pack;
Modular Inspection Platform with access staircase and handrails is present.
Hydraulic Power Pack Motor: Insulating materials class H, Protection Class IP55, Tropicalized.
Motor of Hydraulic System: 2.2 kW
Automatic lubrication system(LINCOLN – GERMANY or ILC-MAX) is present.
Bearings: FAG or SKF Brand - GERMANY
Inner surface of discharging bucket is coated with anti-wearing HARDOX 450 – 12 mm sheet metal.
Mixer Motors: 2 x 22 kW, 1500 rpm (GAMAK Brand – Turkey), Efficiency class: IE3, Motors with insulating materials class H,
Protection Class: IP55.
Gearbox: Heavy duty type, 2 units (BONFIGLIOLI Brand – Italy)
Bottom and Side Liner Plates in Anti-Wear HARDOX 450 sheet (SSAB – SWEDEN), thickness 12 mm, minimum hardness 450HBW;
Mixing arms and mixing blades are in NI-HARD Cast Iron, hardness: 600 HBW
Hydraulic Power Pack with Manual Pump for the Emergency Opening of the Discharge Door is present;
All moving parts of the gearboxes and bearings are permanently lubricated by oil bath;
High Top Cover (500 mm) with two inspection hatches and two wide access openable doors.
Hydraulically operated Standard Discharge Door, with three limit switches (Open, Half-Open, Close).
The closing is driven by a Pressure Gauge on the Hydraulic Power Pack;
Modular Inspection Platform with access staircase and handrails is present.
Hydraulic Power Pack Motor: Insulating materials class H, Protection Class IP55, Tropicalized.
Motor of Hydraulic System: 2.2 kW
Automatic lubrication system(LINCOLN – GERMANY or ILC-MAX) is present.
Bearings: FAG or SKF Brand - GERMANY
Inner surface of discharging bucket is coated with anti-wearing HARDOX 450 – 12 mm sheet metal.
8- CEMENT WEIGHING HOPPER
Weighing capacity: 600 kg
Hopper material: St 37 – 4 mm
Cement is discharged by means of a butterfly valve
with pneumatic actuator control. (WAM or OZB Brand)
Connection with the mixer is done by flexible hose.
Equipped with load cells, 3 pcs, 1000 kg/each. (Brand: ESIT)
Vibrator: 1 pcs, 0.18 kW, (Brand: OLI - ITALY), Model: 200/3
Hopper material: St 37 – 4 mm
Cement is discharged by means of a butterfly valve
with pneumatic actuator control. (WAM or OZB Brand)
Connection with the mixer is done by flexible hose.
Equipped with load cells, 3 pcs, 1000 kg/each. (Brand: ESIT)
Vibrator: 1 pcs, 0.18 kW, (Brand: OLI - ITALY), Model: 200/3
9- WATER WEIGHING HOPPER
Weighing capacity: 300 lt
Hopper material: St 37 – 4 mm
HOT DEEP GALVANIZED
BODY
Water is discharged by means of a butterfly valve
with pneumatic actuator control. (WAM or OZB Brand)
Equipped with load cells, 3 pcs, 1000 kg/each. (Brand: ESIT)
Hopper material: St 37 – 4 mm
HOT DEEP GALVANIZED
BODY
Water is discharged by means of a butterfly valve
with pneumatic actuator control. (WAM or OZB Brand)
Equipped with load cells, 3 pcs, 1000 kg/each. (Brand: ESIT)
10- ADDITIVE WEIGHING HOPPER
Weighing capacity: 30 lt
Hopper material: St 37 – 4 mm
Additive is discharged by means of a butterfly valve
with pneumatic actuator control. (WAM or OZB Brand)
Equipped with load cells, 1 pcs, 100 kg. (Brand: ESIT)
Hopper material: St 37 – 4 mm
Additive is discharged by means of a butterfly valve
with pneumatic actuator control. (WAM or OZB Brand)
Equipped with load cells, 1 pcs, 100 kg. (Brand: ESIT)
11- AIR COMPRESSOR
Compressed Air Volume: 300 lt.
Brand: DALGAKIRAN, Origin: TURKEY
Type: Piston compressor with belt drive
Body: GG-26 Casting
Motor Power: 4kW
Maximum Air Pressure: 10 Bar
Brand: DALGAKIRAN, Origin: TURKEY
Type: Piston compressor with belt drive
Body: GG-26 Casting
Motor Power: 4kW
Maximum Air Pressure: 10 Bar
12- AUTOMATION SYSTEM
The plant is fully automated and the system is controlled on PC.
Automation system includes:
* Power panel and control panel
* PLC (SIEMENS or SCHNEIDIER Brand)
* Software
* Computer, Screen and Plotter
* Electronical components are SIEMENS and SCHNEIDER Brand.
Automation system includes:
* Power panel and control panel
* PLC (SIEMENS or SCHNEIDIER Brand)
* Software
* Computer, Screen and Plotter
* Electronical components are SIEMENS and SCHNEIDER Brand.
13- CONTROL CABINET
Heat isolated control cabinet is present.
Sizes: 2.2 x 4 x 2.2 meters.
Walls are made of 40 mm insulations panels. Cabinet is equipped with 9000 BTU Air conditioner
Sizes: 2.2 x 4 x 2.2 meters.
Walls are made of 40 mm insulations panels. Cabinet is equipped with 9000 BTU Air conditioner
14- CEMENT SILO
Type: Fully bolted for easy transport.
Capacity: 75 Tons (Other options are possible)
Cone sheet material and thickness: St 37 - 6 mm
Body sheet material and thickness: St 37 – 4-5-6 mm
Roof sheet material and thickness: St 37 – 4- mm
Charging Pipe: Ø 114 mm
Deck ladder from bottom to the top is present.
Silo roof is surrounded by handrails according to CE norms.
Main body is reinforced by NPU steel profile.
Silo legs are long enough not to require to build concrete legs.
Silo is equipped with air system for filter and air nozzles
Capacity: 75 Tons (Other options are possible)
Cone sheet material and thickness: St 37 - 6 mm
Body sheet material and thickness: St 37 – 4-5-6 mm
Roof sheet material and thickness: St 37 – 4- mm
Charging Pipe: Ø 114 mm
Deck ladder from bottom to the top is present.
Silo roof is surrounded by handrails according to CE norms.
Main body is reinforced by NPU steel profile.
Silo legs are long enough not to require to build concrete legs.
Silo is equipped with air system for filter and air nozzles
15- SCREW CONVEYOR
Sizes: Ø 219 x 9.000 mm
Motor: 9 kW
Brand: WAM or OZB
Motor: 9 kW
Brand: WAM or OZB
16- SILO TOP FILTER
Surface area: 24.5 m2
3 solenoid valves with pneumatic washing is present.
Air consumption 4,5 Nmc/h
Brand: WAM or OZB
3 solenoid valves with pneumatic washing is present.
Air consumption 4,5 Nmc/h
Brand: WAM or OZB
17- SAFETY VALVE, LEVEL INDICATORS, SILO ACCESSORIES
Pressure Relief Valve at the top of silo is present.
Level Indicators are present for controlling cement level in the silo: 2 pcs, for max and min levels.
Butter fly valve with manual lever is present at discharging gate of silo.
Air Nozzles with air installation is present.
Silo Accessories Brand: WAM or OZB
Level Indicators are present for controlling cement level in the silo: 2 pcs, for max and min levels.
Butter fly valve with manual lever is present at discharging gate of silo.
Air Nozzles with air installation is present.
Silo Accessories Brand: WAM or OZB
Plant Drawing
Certifications
Our Service
Assembly & Training
- Assembly
- Commissioning of the plant
- 7 days free training & test production.
After-Sales Service
* 2 YEARS WARRANTY
* Engineers available to service machinery overseas.
* 10 YEARS SPARE PARTS WARRANTY
Packing & Delivery
Packaging | ||
Size | 4 pcs Trucks / 40 ft OT containers | |
Weight | 58 T | |
Packaging Details | All equipment are packaged to avoid any DAMAGE during the transport. 4 pcs Trucks/40’OT containers are required without cement silos. For each cement silo 1 pcs truck/40’OT container is required. (In case of having bolted type of cement silo, 2 pcs silo can be loaded by 1 truck/container) | |
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