200TPD Small Dry Cement Factory Plant / Cement Manufacturing Plant Cost
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- Supplier: Henan Turui Machinery Co. Ltd.
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Product Overview
Description
Products Description
200 TPD-1500 TPD Small to Medium Size Cement production Plants
Turui is known all over the world for manufacturing Cement Plants based on NSP processing and Rotary Kiln Technology. We offer Small to Medium Size Cement Plants (Capacity varying from : 200 TPD to 1500 TPD ) on turn key basis and have capabilities to undertake all aspects of the project from :- Raw Material Analysis ---Project site Inspection ---- Designing Plants based on Individual requirement ---- Civil Foundation Work ---- Erection and Commissioning of the Plant and Machinery ---Training of the Staff.
Working Flow
Offering you a complete choice of products which include mini cement plant, automatic cement plant, clinker grinding plant, white cement grinding plant, automatic cement grinding plant and cement grinding plant.
Limestone rock is the principal raw material, the first step after quarrying in the processes is the primary crushing. Mountains of rock are fed through crushers capable of handling pieces as large as an oil drum. The first crushing reduces the rock to a maximum size of about 150 mm. The rock then goes to secondary crushers or hammer mills for reduction to about 75 mm or smaller.
After that the material is stacked with the help of a stacker and reclaimed with the bridge type reclaimer in a cross section so that the homogeneous limestone is fed further in the process, thus averaging the limestone quality.
The next step in the process is to grind the above particles to a size of 90 microns or less which is done in a raw mill, a closed circuit ball mill equipped with high efficiency separator. After achieving the 90 microns size the fine grinded material also known as raw meal is sent to the continuous blending silos (CFC) for homogenization & extracted by means of load cell hopper for the next step which is feeding to the kiln pre heaters
The raw material is heated to exceeding 1,450 C (2,700 degrees F) in 5 or 6 stage pre-heater tower (about 110 metres in height) in the suspended form, than through a pre-calciner and finally in a huge cylindrical steel rotary kilns lined with special firebrick. Kilns are frequently as much as 3.7 M (12 pi) in diameter, large enough to accommodate an automobile and longer in many instances than the height of a 40-story building. Kilns are mounted with the axis inclined slightly from the horizontal. The finely ground raw material or the slurry is fed into the higher end. At the lower end is a roaring blast of flame, produced by precisely controlled burning of powdered coal, oil or gas under forced draft.
As the material moves through the kiln, certain elements are driven off in the form of gases. The remaining elements unite to form a new substance with new physical and chemical characteristics. The new substance, called clinker, is formed in pieces about the size of marbles. Clinker is discharged red-hot from the lower end of the kiln and generally is brought down to handling temperature in Grate coolers. The heated air from the coolers is returned to the kilns, a process that saves fuel and increases burning efficiency
Product Advanges
Salient Features：
Low pressure drop pre heaters.
Raw mill equipped with High efficiency separator.
Raw Meal blending in CFC silo.
Pre-calciner suitable to work with alternative fuels.
Inlet & discharge fitted with Efficient seals.
Benchmark cooler design.
Benefits：
Near Zero Maintenance.
Operation of Plant is Simple.
Gestation period is short.
Greater efficiency in Power Consumption.
Abundant fuel savings.
Low Installed cost.
Trusted and proven Trouble free Technology.
Low pressure drop pre heaters.
Raw mill equipped with High efficiency separator.
Raw Meal blending in CFC silo.
Pre-calciner suitable to work with alternative fuels.
Inlet & discharge fitted with Efficient seals.
Benchmark cooler design.
Benefits：
Near Zero Maintenance.
Operation of Plant is Simple.
Gestation period is short.
Greater efficiency in Power Consumption.
Abundant fuel savings.
Low Installed cost.
Trusted and proven Trouble free Technology.
Product Paramenters
No. | Workshop name | Main equipment | Work plan | Quantity |
1 | Limestone crushing | Single-Stage Hammer Crusher Feeding size: <600mm Capacity: 120t/h Discharging size: 90% <25mm | 6d/w×7h/d | 1 |
2 | Mixed material crushing | High-Efficiency Crusher Feeding size: <215mm Capacity: 50t/h Discharging size: 90% <20mm | 1d/w×7h/d | 2 |
3 | Raw material grinding | Ball Mill Feeding size:≤25mm Finished fineness:Feeding moisture:≤ 8% Finished moisture:<1% Capacity: 50 t/h | 7d/w×20h/d | 1 |
4 | Clinker calcination | Rotary Kiln Heat consumption: ≤950kCal/kg Capacity: 800t/d(33.3t/h) Power: 220kW Fuel: gas | 7d/w×24h/d | 1 |
5 | Cement grinding | Cement Mill Feeding size:≤20mm Finished fineness:Capacity: 45 t/h PC32.5 Power: 1600kw | 7d/w×22h/d | 1 |
6 | Cement packing | Rotary Packing Machine Capacity: 100t/h With cement bulk machine | 6d/w×12h/d | 1 |
Product delivery
Project Cases
Company Profile
Henan Turui Machinery Co., Ltd is a professional manufacturer of different mining machinery. It integrates the design, research,production, sales and installation together, guaranteeing the reliable and stable quality.
Its main products includes calcining equipment, ore dressing equipment, crushing and screening equipment, drying and cooling equipment, and grinding equipment. There are more than hundred of customers using our products all over the world, such as in south-east Asia, south-Asia, middle Asia, middle-east area, Africa, Australia, South America. The company covers an area of 40,000 square meters, building area of 10,000 spare meters. There are more than forty sets of boring-milling machine, gear hobbling machine, vertical lathe, and travelling crane at the workshop.
Now the company has more than one hundred employees, including 8 professional engineers. Seventy-five percent of the employees have participated the professional technical training, which makes sure high-efficient pre-sales and after-sale service.
Its main products includes calcining equipment, ore dressing equipment, crushing and screening equipment, drying and cooling equipment, and grinding equipment. There are more than hundred of customers using our products all over the world, such as in south-east Asia, south-Asia, middle Asia, middle-east area, Africa, Australia, South America. The company covers an area of 40,000 square meters, building area of 10,000 spare meters. There are more than forty sets of boring-milling machine, gear hobbling machine, vertical lathe, and travelling crane at the workshop.
Now the company has more than one hundred employees, including 8 professional engineers. Seventy-five percent of the employees have participated the professional technical training, which makes sure high-efficient pre-sales and after-sale service.
Why Choose Us
Comprehensive Technical Support
We have professional maintenance services team, adequate inventory of spare parts, standardized after-sales service workflow, perfect customer return visit management mechanism, mature and comprehensive service skills to improve the training system for our customers and provide the quickest, most comprehensive service.
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