Manufacturers of Aluminium Extrusion Plant Aluminium Billet Re heating Furnace Available at Affordable Price

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Product Overview

Description



Product Description


 ALUMINIUM MELTING ROTARY FURNACE


 


Aluminum is one of rich mineral on the earth. The alloy widely apply on aircraft, vessel, power transition and architecture. Because the aluminum alloy weight light, easy to fabrication, good mechanical property, easy to get quality surface after anodizing or powder coating process. Therefore it is used on door, window and wall of various architectural structure.
The project of aluminum doors and windows manufacture factory set up that must consider the technical ability, management and market factor. It is basic facility for 500 ton profile output capacity showing on below


 


Indotherm Equipment Corporation manufactures Aluminium Extrusion Plant on turn key basis 


• Melting Furnace
• Billet Casting 


GAS FIRED CONTINOUS LOG PRE –HEATING FURANCE


• Billet Homogenizing
• Die Pre-heating
• Billet Heating
• Handling System
• Stretcher
• Aging Oven
• Powder Coating System
• Anodizing System
• Complete plant, except Extrusion Press


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Land & Building, Electricity Required:-


1)      Constructed Area required  :


      Extrusion Building : 24 x 90 mtr


      Foundry Area        : 24 x 50 mtr.


 


2)      Transformer to be installed :-  500 K.W.


      (Considering future expansion & anodizing


      Genset Required    : Extrusion- 550 KVA + Foundry - 125 KVA


3)   Current Required   : 500 K.W.


 


 


 


4.      Material required quantity (Month)






























Description



Specific request



Capacity



 



Aluminum ingot



Al:99.5



500 Tons



 



Magnesium ingot



Mg:99.8



3.5 Tons



 



Silicon alloy



Si:20.0



9  Tons



 



 


 Consumption














































Item



Casting



Extrusion



Anodizing



others



Amount



Water( Ton/day)



10



10



600



100



720



Electric power (Kw)



50



1,200



1,600



50



2,900



Air( L/min)



2,500



2,000



 



 



4,500



Fuel( KL/month)



150



 



 



20



170



 


Basic facilities


1. Factory building, office


 


2. Electric power equipment
  (1).Transformer station
  (2). Transformer station to electric control box.
  (3).Electric control box to machine 


 


3. Water supply
  (1).Water pump
  (2).Pure water treatment
  (3).Cooling tower
  (4).Reservoir
  (5).Boiler
  (6).Piping
:from boiler and reservoir to equipment.


 


4. Air supply
  (1).Air compressor.
  (2).Piping
:from air compressor to equipment


 


5. Oil supply
  (1).oil feed pump
  (2).Oil storage tank
  (3).Piping
:Pump to equipment 


 


6. Foundation for:
  (1).Melting furnace, casting machine. 
  (2).Extrusion press & handling system.
  (3).Anodizing treatment tank construction.
  (4).Waste water treatment construction. 


 


7. Moving & shifting vessel
  (1).Truck
  (2).Lift hooker


 


Main specification               Table 2








































































































 



Description



Specification



Qty



Amount



Remark



Casting


 


 


Casting



Melting furnace



7 Tons



1 Set



 


 


 


Billet



 


 


650 T/month



Holding furnace



5 Tons



1 Set



Casting machine



6 M



2 Set



Billet saw



 



1 Set



Crane



3 Tons



1 Set



 


Extrusion



Extrusion press & handling system



1,250 us Tons



1 Set



 


 


Profile



 


 


500 T/month



Extrusion press & handling system



1,800 us Tons



1 Set



Nitriding furnace



 



1 Set



Dies



 



400 Set



 


 


 


Anodizing



Rectifier



56,000 A. 20 V



1 Set



 


 


Coloring


Profile



 


 


 


500 T/ month



Cooling machine



500 Tons



1 Set



Immersion equipment



 



1 Set



Treatment



 



1 Set



Shiftingg system



 



1 Set



Waste water treatment



 



1 Set



Waste gas treatment



 



1 Set




 


The manufacture output ability be estimated basing on casting 2 shift, extrusion 3 shift and anodizing 3 shift. (8 hours for each shift).


 


The extrusion line output will be altered by following factor:
1.    Aluminum alloy
2.    Quality of billet.
3.    Profile thickness and size.
4.    extrudable condition. 
5.    lot quantity for each die.
6.    Die design ability.


 


 


 8.      Main equipment and capacity


Two extrusions press one1250 us Tons and 1800 us Tons,product suitable the furniture, plate, windows, doors and curtain wall.


Anodizing coloring treatment equipment, the oxide film thickness up to 0.001mm. 


 


 





About Us


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Since its establishment in 1991, Indotherm Equipment Corporation has focused on manufacturing, exporting, and supplying high-standard furnaces and belt conveyors. As an ISO 9001:2008 certified firm, our product range includes Crucible Furnace, Rotary Furnace, Hydraulic Tilting Furnaces, Reverberatory Furnaces, and Tilting Reverberatory Furnaces. Our primary objective is to provide products that prioritize safety and environmental friendliness, with a notable emphasis on energy-saving capabilities and reduced fuel consumption.


 


To ensure product quality, we maintain a directory of authorized vendors and conduct thorough research to select reliable suppliers. The raw materials undergo stringent quality checks by both the vendors and our own quality tests, ensuring compliance with industry standards. Our commitment to quality has garnered praise from clients, enabling us to establish a strong market position based on exceptional service and top-notch products.


 


Equipped with cutting-edge machinery, our packaging unit ensures secure export and delivery of products worldwide. Our dedicated team stays updated with the latest technology, enabling us to deliver high-class products. Under the guidance of Mr. C. L. Tripathi, who prioritizes customer satisfaction and environmental safety, we continuously strive to deliver superior, energy-efficient products. Indotherm Equipment Corporation is committed to providing high-quality products, advancing the aluminum industry, and maintaining customer satisfaction.


 


Overall, Indotherm Equipment Corporation is dedicated to delivering high-quality products, maintaining customer satisfaction, and contributing to the advancement of the aluminum industry.


 


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