remarkable cbn inserts SNMN090404/SNMN090412 for Wear resistant cast iron rollers cbn cutting tools
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- Supplier: Henan Wegcl New Materials Co. Ltd.Henan Ltd.
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Product Overview
Description
remarkable cbn inserts SNMN090404/SNMN090412 for Wear-resistant cast iron rollers cbn cutting tools
SNMN series CBN solid inserts (abbreviated as CBN inserts) are square in shape and are often called SNGN. Under the action of high temperature and ultra-high pressure of the six-sided top hydraulic press, it is sintered and synthesized, which has strong wear resistance, heat resistance and chemical stability.
High stability SNMN/SNGN CBN cutting tool inserts are designed to meet the demands of hard part turning on super alloys. Super alloys are known for their exceptional high-temperature strength, excellent corrosion, and oxidation resistance, which make them ideal for use in aerospace, energy, and chemical processing industries. However, these properties also make them exceptionally difficult to machine, especially with conventional cutting tools.
One key feature of the SNMN CBN cutting tool insert is its high stability, which is crucial for precision machining on super alloys. This stability is achieved through innovative design and advanced manufacturing processes, which result in a rigid and durable tool. The inserts feature a unique geometry that ensures smooth chip evacuation and reduces cutting forces, minimizing the risk of tool breakage. The CBN material also enhances the stability of the cutting tool by resisting wear, fracture, and temperature-induced deformation.
PRODUCT RANGE
What products we offered ？
Our products include a variety of ISO standard model cutting tools, such as solid CBN Inserts, composite PCBN inserts, coated PCBN inserts, wiper CBN Inserts, and Chip-breaker CBN Inserts. We also accept customized orders for non-standard CBN Inserts based on drawings.
Solid CBN Inserts
SBN800
Low-hardness, Good Toughness.
The ultimate grade for cast iron processing, balancing lifespan and cost-effectiveness.
SBN850
Moderate hardness and toughness.
Suitable for machining both cast iron and hardened steel materials. More universal.
SBN900
High hardness, low toughness.
Suitable for machining high hardness steel.
SNMN CBN cutting tool inserts are made from a superhard material called cubic boron nitride (CBN), which is second only to diamond in hardness. Compared to traditional cutting tools, CBN inserts offer a significantly longer tool life, increased productivity, and reduced manufacturing costs. These inserts come in a range of sizes, including SNMN1207, SNMN1507, and SNMN2010, to accommodate different machining applications.
Solid CBN Inserts SNMN/SNGN | ||||||||
Model | L(mm) | Φ(mm) | S(mm) | r(mm) | ||||
SNMN090304 | 9 | 9.525 | 3.18 | 0.4 | ||||
SNMN090308 | 9 | 9.525 | 3.18 | 0.8 | ||||
SNMN090312 | 9 | 9.525 | 3.18 | 1.2 | ||||
SNMN090404 | 9 | 9.525 | 4.76 | 0.4 | ||||
SNMN090408 | 9 | 9.525 | 4.76 | 0.8 | ||||
SNMN090412 | 9 | 9.525 | 4.76 | 1.2 | ||||
SNMN120404 | 12 | 12.7 | 4.76 | 0.4 | ||||
SNMN120408 | 12 | 12.7 | 4.76 | 0.8 | ||||
SNMN120412 | 12 | 12.7 | 4.76 | 1.2 | ||||
SNMN120712 | 12 | 12.7 | 7.94 | 1.2 | ||||
SNMN120716 | 12 | 12.7 | 7.94 | 1.6 | ||||
SNMN150716 | 15 | 15.875 | 7.94 | 1.6 | ||||
SNMN201020 | 20 | 20 | 10 | 2 | ||||
APPLICATION
Common Rolls Materials include Cast Iron Rolls, Cast Steel Rolls, These rolls are general of high hardness, prone to casting defects, and difficult to process.
Therefore, the cbn inserts is the most suitable choice because it has the following advantages:
1. Excellent surface finish;
2. High speed turning, high performance;
3. More flexibility in machining;
4. Less investment in machines;
5. Not required coolant;
6. Easier in recycling and treatment of chips;
7. Easier in removal of outlet of chips.
Therefore, the cbn inserts is the most suitable choice because it has the following advantages:
1. Excellent surface finish;
2. High speed turning, high performance;
3. More flexibility in machining;
4. Less investment in machines;
5. Not required coolant;
6. Easier in recycling and treatment of chips;
7. Easier in removal of outlet of chips.
Product Categories
Company Profile
Henan WEGCL New Materials Co., Ltd. (Named SCBN TOOLS), originated from China Henan New Materials Research Institute (formerly a comprehensive materials research institution directly under the Ministry of Machinery Industry of China), focusing on the research and development and production of superhard materials, is committed to providing the best cutting solutions and tools for global customers, and is regarded by customers as a reliable supplier of superhard material tools.
After several years of rapid development, SCBN TOOLS has formed an industrial pattern based on the advantages of raw materials and turning tools, and has realized the self-sufficiency of the whole industry chain. In the application technology and material research and development of superhard materials, it is at the leading level in China, and has passed the IOS9001 quality system certification.
The main products are: Solid CBN inserts, Tipped PCBN Inserts and other precision machine cutting tools, etc. Solid CBN Grade SBN800,SBN850, have unique advantages on cast iron materials. It has an absolute cost-effective advantage in the processing of typical parts brake discs and brake drums.
Products are widely used in gears, bearings, automobiles, iron and steel metallurgy and aerospace and other industries, has reached cooperation with many well-known enterprises around the world, and our products are exported to Germany, Italy, South Africa, South Korea and other countries in Southeast Asia.
After several years of rapid development, SCBN TOOLS has formed an industrial pattern based on the advantages of raw materials and turning tools, and has realized the self-sufficiency of the whole industry chain. In the application technology and material research and development of superhard materials, it is at the leading level in China, and has passed the IOS9001 quality system certification.
The main products are: Solid CBN inserts, Tipped PCBN Inserts and other precision machine cutting tools, etc. Solid CBN Grade SBN800,SBN850, have unique advantages on cast iron materials. It has an absolute cost-effective advantage in the processing of typical parts brake discs and brake drums.
Products are widely used in gears, bearings, automobiles, iron and steel metallurgy and aerospace and other industries, has reached cooperation with many well-known enterprises around the world, and our products are exported to Germany, Italy, South Africa, South Korea and other countries in Southeast Asia.
Company Advantage
Why Choose Us
01 Technical support: We have a professional technical team that provides comprehensive technical support and consultation services. Please contact us at any time when you have any problems and we will provide timely solutions.
02 Quality guarantee: All SCBN TOOLS products undergo strict quality control and testing to ensure they meet ISO standards. If there are any quality issues, please contact us and we will handle them promptly. We are committed to providing our customers with high-quality products and services.
03 Fast response service: We promise to respond within 24 hours of receiving your feedback, and provide you with a solution in the shortest possible time.
04 Fast shipping: We promise to arrange delivery as soon as possible after receiving your order and choose the fastest express delivery method to ensure you receive the product as soon as possible. (DHL, FedEx, UPS, TNT)
FAQ
1 Who Are We?
SCBN TOOLS are based in Zhengzhou,Henan,China,originated from China Henan New Materials Research Institute (formerly a comprehensive materials research institution directly under the Ministry of Machinery Industry of China).
2 How Can We Guarantee Quality?
Always a pre-production sample before mass production;
Always multiple quality inspection steps in the production and final inspection before shipment;
3 What Can You Buy From Us?
Solid cbn inserts,tipped pcbn inserts,coating pcbn inserts,wiper pcbn inserts,CBN Grooving Inserts,Chipbreaker PCBN Inserts and any other customized CBN Inserts.
4 Why Should You Buy From Us Not From Other Suppliers?
1) Integrating R&D, production and sales.
2) Formerly known as Henan Advanced Materials Research Institute, located in China's Superhard material Base.
3) Known for "SCBN TOOLS" Brand and have exported our products to various countries.
5 What Services Can We Provide?
Accepted Delivery Terms: FOB,CIF,EXW,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,German,Russian,Korean
SCBN TOOLS are based in Zhengzhou,Henan,China,originated from China Henan New Materials Research Institute (formerly a comprehensive materials research institution directly under the Ministry of Machinery Industry of China).
2 How Can We Guarantee Quality?
Always a pre-production sample before mass production;
Always multiple quality inspection steps in the production and final inspection before shipment;
3 What Can You Buy From Us?
Solid cbn inserts,tipped pcbn inserts,coating pcbn inserts,wiper pcbn inserts,CBN Grooving Inserts,Chipbreaker PCBN Inserts and any other customized CBN Inserts.
4 Why Should You Buy From Us Not From Other Suppliers?
1) Integrating R&D, production and sales.
2) Formerly known as Henan Advanced Materials Research Institute, located in China's Superhard material Base.
3) Known for "SCBN TOOLS" Brand and have exported our products to various countries.
5 What Services Can We Provide?
Accepted Delivery Terms: FOB,CIF,EXW,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,German,Russian,Korean
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