LPG Cylinder Plant, LPG Cylinder production line

Product Overview

Description

Machine list for a LPG production line: With this line it is possible 12 kg LPG to produce.

Used materials:

• It is suitable for steel coils according to P245 NB-EN 10120.


• Blank diameter to be 590 mm (adjustable).


• The type of operation is continuous.


• The capacity of the system is up to 200.000 discs/year at 8 hours/day.


• The steel coils to be used according to the follow:
  
  
  
  • Thickness of 2.5 – 4 mm.
  
  
  • Inner coil diameter to be 460 – 610 mm.
  
  
  • Width up to 1250 mm.
  
  
  • Max Outer diameter: 1300 mm
  
  
  • Coil weight could be up to 9 tons
  
  
  
  

The system includes :

1. Blanking line for circular blanks


2.  Drawing line for production of ½ Tubes


3. Drilling and cording line: Used for making of hole to install the valves and cording on the edges.


4. Cutting line for rings


5. Forming line for rings,


6. Welding for welding of the tubes, rings and valves


7. Heating lines for Cylinders


8. Washing – Sand blaster line for Cylinders


9. Testing line; Ultrasonic inspection of cylinders


10.  Marking line for Logos and labels


11. Painting line of LPG cylinders.

1. Blanking line for circular blanks: Circular discs are manufactured

1.1. DECOILER

1.2. STRAIGHTENER FEEDER

1.3. Hydraulic Press

1.4. Dies

 

2. Drawing line for production of ½ Tubes:

 

2.1. Hydraulic deep drawing press 

2.2. Feeding by Robot KR-6-2

2.3. Die for deep drawing

 

3. Drilling and Cording Line: Used for making of hole to install the valves and cording on the edges.

3.1. Mechanical press EEP300

3.2. Cording machine for the edges of tubes

 

4. Sheet metal cutting line for Foot and Hand Ring

5. Forming line

5.1. Compact Type De-coiler, Straightener and Servo System Feeding Machine.

5.2. Eccentric punching and forming press

5.3. Hydraulic forming press

5.4. Sheet Roller Machine for Rings

5.6. Dies

 

6. Welding for welding of the tubes, rings and valves

6.1. Machines for welding of valve seat to upper half

6.2. Machines for welding of shroud to upper half
6.3. Machines for Welding of Foot Ring to Lower Half

6.4. Machines for circumferential welding of cylinder halves

 

7. Heating lines for Cylinders

 

7.1. Heating line

 

8. Sandblaster and Wash machine -> After Heating cylinders is processed in Sandblaster

8.1. Sandblaster-Line-> After Heating cylinders is processed in Sandblaster

8.2. Wash machine -> after sandblaster processing the cylinders are washed.

 

 

9. Testing line; Ultrasonic inspection of cylinders

10. Marking line for Logos and labels

11. Painting line of LPG cylinders