Hydraulic Forming Press 500t

Product Overview

Description

It is designed according to your production purposes and your tools. It is manufactured standard with the pressure capacity from 150 to 1000 Metric tons. It is constructed as a closed frame press. With a sophisticated control system it is possible to precisely control the pressing force and position during operation. It is possible to work position or pressure dependent.

Used for:

• Drawing, bending, printing, forming and part dropping processes for metal sheet.
• Production of Wooden and Plastic parts
• Manufacture auto parts and machine parts
• Manufacture house hold electric parts
• Manufacture steel sheet and aluminium doors Production of Tungsten alloys, Teflon parts
• Production fine ceramic and high-tech materials

Features:

• User friendly
• Service friendly design, low maintenance costs by using only high quality components and tools
• Sturdy construction and proven design which is a guaranty for a long life-span
• Advanced control system with PLC
• Computer optimised vertical frame structure with high rigidity Adjustable stroke and pressure in the specified scope.
• Pressure pre-release unit equipped in hydraulic system minimum hydraulic shock.

Working system:

• when it is free, it is fast, when it is loaded, it is slowing down for both cylinders.
• PLC: Siemens S7, touch screen, 50 different programs memory,
• automatic mode, manual mode
• Pressures: The pressure for Pot-Cylinders is also adjustable. You can regulate the desired pressure.
• Cylinder operations: Pressing distance is also programmable: Start position y1 and Stop position y2,
• Security-System:
  • light guards,
  • Photo cell kits (protection screen) are assembled on the backside and front side of press
• Cylinder Speed: The speed for slider cylinders is adjustable.

Technical Features

• Hydraulic Presse for Plate, stroke upwards
• Force  : 5000 kN
• Table size (useful)  : 800x1000 mm
• T-slots  : yes
• Daylight opening : 2200 mm: 550 m/each. Multi Opening system: 4x Plates(Compartments)
• Main-Cylinder, 1x
  • Force : 5000 kN
  • Effect  : 1
  • Stroke : 2000 mm
• Speed-Cylinder. 
  • Pieces: 2
  • Stroke : 2000 mm
• Speed for main cylinders                           
  • Approaching :80 (10-400)¹ mm/s
  • Working : 8 (4-50)¹ mm/s             
  • Backwards: 80 (10-400)¹ mm/s       
  • Setting speed : 10 mm/s
• Pre-fill valve : 100L NG
• Pressures are adjustable via pressure transmitter.
• Distance limit switch control – sensors made by Novotechnik- Germany
• PLC system S7. 1200 and Panel KTP  7” by Siemens-Germany
• Programmable control: 25 steps
• Heat Exchanger, water flow 20/m (cooling)
• Filtering-System
• Automatic central lubrication system
• Protecting guards:
  • Grids behind and sides of press
  • Pneumatic powered front door. Or Light guards by SICK

Optional

• If neccassary we offer Plates with Vapor or Oil heating system and water Cooling system: max 300 °C
• Vapor generator and water cooler are not included
• Heating controlled by PLC
• Under pressure waiting time max. ____ minutes

  General Features:

• Hydraulic unit will be installed on the top of the press for good accessibility. It is equipped with:
  • Oil tank, pumps, motors, valves,
  • regulators, gauges,
  • manifold block,
  • Pipes and fittings etc.
• The control panel will be provided with digital indicators showing all above mentioned details in addition to motor starter, push buttons, contactors, timers.
  • Provision of overload protection valves on all pressure lines
  • Provision of pre set pressure locking facility on all pressure lines
  • Provision of timer for preset pressure application.
  • Electric control system will be PLC based. See “electrical features” below.
  • The sliding surfaces will be nitrated for excellent guidance and wear.
  • Provision of Oil temperature monitoring , cooling and filtration system
  • Provision of operators safety curtains.
  • Equipped with central lubrication system