Description：
This model is a fully automatic CNC pipe bending machine, which can automatically bend, automatically feed, and automatically rotate the pipe. The four axes of feeding, rotating，bending，left-right shifting mold are precisely controlled by Mitsubishi servo motors.
Applicable materials: steel pipes, stainless steel pipes, iron pipes, aluminum pipes, copper pipes, titanium pipes, galvanized pipes, etc.
Applicable material shape: Not only can bend round pipe, square tube, rectangular tube, oval tube, but also can bend bar, profile, wire, angle iron, channel steel.
Especially suitable for the processing of pipe fittings with many spatial angles and high precision requirements. Such as: production of automobile fuel pipes, air conditioning pipes, headrests, motorcycles and bicycle frames etc.
Features:
1,Adopt Mitsubishi's servo system (servo driver, servo motor, positioning module, CPU, etc.) to accurately control the feeding, rotating and bending axes respectively, with strong performance and good stability;
2,The system can display the coordinate positions of X, Y and Z axes in real time. It has X, Z two-axis detection and alarm functions. It has the function of product quantity statistics and working hours statistics, which is convenient for production management.
3,Equipped with 10.4″ color touch screen, human-machine interactive operation, easy to understand. All the data of pipe bending can be input through the touch screen. The touch screen can be switched between Chinese and English. Other languages can also be customized;
4,It has the function of automatically detecting errors and faults. When any abnormal action or any danger occurs, the machine will immediately stop and issue an alarm to help the operator eliminate the fault;
5,The linear transmission part of the feeding part is composed of imported high-precision ball screw and high-quality wear-resistant linear guide rail, which ensures the accuracy of feeding and the sufficient service life of the machine.
6,The bending arm adopts imported high-strength silent chain transmission, controlled by oil cylinder, which ensures the power of the bending pipe is abundant.
7,The hydraulic system mainly uses imported brands. The hydraulic circuit has cooling and speed adjustment devices, which are powerful, stable and durable.
8,Mitsubishi ultra-large CPU can accommodate multiple sets of file editing. Each file can be set with 20 bend angles, and the memory can store multiple sets of files, which facilitates the processing of a wide variety of products and greatly improves production efficiency;
after the data is edited, it is protected by a key to prevent the data from being modified arbitrarily; 9,With power-off memory function, data can be permanently saved.
10,Manual, semi-automatic, and fully automatic operation modes can be set. When trying to bend, you can choose to manually resolve the movement, observe the interference point, and modify the movement.
11,For each bend, the three axes of feeding, rotating and bending can be set to move together or not to avoid interference points, thereby improving production efficiency.
12,Each bend can set rebound compensation value and demoulding clearance according to different material.
here are two kinds of feeding methods: direct feeding and pinch feeding. When no mandrel, the pinch feeding method can be used. The feeding can be repeated, and the length of the workpiece is not limited.
13The setting of the waiting position, safe position, bending die interference position, pressure die interference position, etc. can all be fine-tuned.
16/Equipped with servo proportional valve to control the flow is not affected by the oil temperature, high precision and stable equipment.
Sample Dispaly
Applications： 1）furniture/chair/school desk 2）car engine oil tube/ car seat frame/ car headrest/ car exhaust muffler pipe/ car bumper /car turbo horse/ car towbars /car hood support rod/ car air conditioning pipe/ car door lock lever/car brake pipe 3）heat exchanger/ condenser/boiler 4）baby stroller/wheelbarrow/bicycle handlebar/ luggage case frame/fitness gym equipment
Parameters
SB38CNC-TDR-4A
Control system
PLC control
Max bending capacity
Φ38x2mm
Bending radius
25～150m
Bending angle
0～195°
Max effective mandrel length
2000mm
Bending speed
90°/sec（can be adjusted）
Bending accuracy
±0.15°
Bending servo motor power
3500w
Feeding speed
200～1000mm/sec（can be adjusted）
Feeding accuracy
±0.2mm
Feeding servo motor power
1000w
Rotating speed
300°/sec
Rotating accuracy
±0.15°
Rotating servo motor power
400w
Left-right shifting servo motor power
750w
Total power
8KW
System hydraulic pressure
12MPa
Cooling system
water cooling
Size
3600×1100×1300mm
Viedo Watching
Tools：
will choose based on your pipe materials
What We Can Bend
Our Service
Standard tools: bending die, clamping die, pressure die.
We can provide optional tools: wiper die, mandrel. Effectively control the deformation and wrinkling of the processed pipe during bending
Tools material: mainly selected according to the pipe material and the bending difficulty. Common materials are 45#, Cr12, industrial nylon, 42MrMo, copper. Generally, we use 42MrMo,it’s vacuum quenched, the surface is nitrided, and the hardness of the mold surface is not less than HRC55 to ensure the wear resistance of the mold.
Tools size: customized according to the bending radius of different pipes. Multiple layers of molds can be installed to achieve multiple bends with different bending radii on one pipe.
We will debug all the bending tools, and the customers can use them directly, just need to change different tools by themselves, and the change is simple and convenient.
Optional device: 1. Push bending function, punching hole function, pipe cutting function 2. Automatic loading and unloading device. 3. IPC industrial computer type built-in WINDOWS operating system 4. Safety cover and safety mat to improve safety factor
Company Profile
Our Factory
FAQ
Q: How can I trust your quality? A: 1. All of the machines will be tested successfully in the HIPPO workshop before shipment. 2. We supply a 2-year warranty for all equipment. 3. We can test your pipe/tube in our equipment before place the order, to ensure our equipment is suitable for your project. 4. Our engineers will go to your factory to install and debug the equipment, they will not be back until this equipment can produce qualified products.
Q: Where is your factory located? How can I visit there? A: Our factory is located in Zhangjiagang city (1.5hours by car from Shanghai). You can fly to PVG airport. We warmly welcome your visit.
Q: What are your payment terms? A: T/T or L/C, 30% as deposit, the balance should be paid before delivery but after inspection.
Q: What kind of after-sales service does HIPPO provide? A: HIPPO will offer you all necessary documents, e.g. manual book, detailed machine installation, commissioning video to help you correctly operate the machine. Technicians can be sent to your factory if necessary. Technicians will be responsible for guide on-site installation and testing machines involved. Meanwhile, free training will be provided to the workers in your factory.
Q: Does HIPPO provide any warranties on its products? A: Yes! HIPPO offers a 24-month warranty on all of our products. This warranty covers all manufacturing faults or defects. It does not cover the malfunctions or failures caused by your incorrect operations. The warranty is valid from the date of installation finish and machine normal working and is available to the original purchaser of the product only.
Q: Can I join in and become a distributor of HIPPO? A: HIPPO is currently seeking to expand its global distribution network by providing simple, efficient, and robust solutions to meet clients’ needs worldwide.
Products Related Questions Q: What does HIPPO need to know to help me select a machine? A: There are many factors that lead to the correct technology, below are primary factors that help us get going:
Material: carbon steel tube, iron tube, copper tube, stainless steel tube, aluminum tube, lead tube or others? Diameter: Max.outside pipe diameter Wall thickness: how many millimeters? The drawings Q: How long is your delivery? A: We need 30 working days for production. If you cannot wait, please contact us freely, we will make any arrangements we can to meet your requirements.
Q: How is the machine packed? A: Wrap by film, wood pallet, fumigation-free wooden box, iron case, or as per your request. All packagings ensure 100% safety in delivery.
Q: How does your company do regarding quality control? A: Quality is our culture. We always attach great importance to quality controlling from the very beginning to the very end. Once the project is ready, we test it to confirm it works to the established parameters of the project before it leaves our factory. HIPPO has gained ISO and CE certificates.
Q: Can I custom my machine and print my own logo to the machine? A: Yes, of course. Whether it’s a stand-alone machine or a complete system, HIPPO can customize our machines to fit your specific application. We can customize robotic pick/place arms, automated loaders, and platforms to fit seamlessly into your production.
Q: How can I get replacement parts for my machine? A: In the event of a machinery failure or fault, we can have the necessary part ready to ship on a 7-day basis if required, including all kinds of toolings, such as bend die, clamp die, pressure die, mandrel, wiper die, saw blade and so on.
