MOBILE & COMPACT TYPE CONCRETE BATCHING PLANT TECHNICAL SPECIFICATIONS
1- AGGREGATE STORAGE HOPPER :
Volume: 24 m3 No of compartments: 4 x 6 m3 Body Material: St 37 – 5-6 mm, bended sheet.No of Discharging Gate: 4 Discharging Gate Control: Electro-pneumatic Gate Cylinders: 800 x 300 mm, BRAND: REXROTH. Main body is reinforced against deformation. Sand compartment vibrator: 2 pcs, 0.37 kW Vibrator Brand: OLI (Origin: Italy), Model: MVE 300/3 Air accumulator is present. Maintenance platform on both sides are present.
2 - AGGREGATE WEIGHING HOPPER:
Weighing Capacity: 0.5 m3 Body Material: St 37 – 5 mm sheet metal Vibrators: 1 pcs, 0.37 kW, Vibrator Brand: OLI (Origin: Italy), Model: MVE 300/3. Equipped with loadcells: 4 pcs, 2.000 kg/each, Brand: ESIT
3- AGGREGATE WEIGHING & TRANSFER CONVEYOR :
Conveyor Sizes : 600 x 4.000 mm Chassis Material: NPU 140 mm Steel C profile. Electric Motor : 5.5 kW, 1450 rpm, EMTAŞ Brand. Gearbox Brand : DISSAN, heavy duty type. Bearings: FAG or SKF Brand. Heavy duty type bearing housings are used. Belt rubber : Quality EP 125, No of layers : 4, Belt rubber thickness : 10 mm Belt rubber brand : DERBY Emergency stop button is present. Drive Drums : Ø320 mm, 5 mm thickness. Drive Drums are covered with rubber.
4- MIXER : PLANETARY MIXER 750/500
Dry Filling Capacity: 750 lt Compacted Concrete Capacity: 500 lt Mixer Motors: 18.5 kW, 1450 rpm (GAMAK or equivalent Brand – Turkey), Efficiency class: IE3. Gearbox: Heavy duty type, (PGR Brand – Turkey).Bottom and Side Liner Plates and Mixing arms in Anti-Wear HARDOX 450 sheet (SSAB – SWEDEN) or XAR 500 (GERMANY), thickness 15 mm, minimum hardness 450 HBW; Mixing and scraping blades in NI-HARD Cast Iron, hardness: 700 HBW.
5- CEMENT WEIGHING HOPPER
Weighing capacity: 300 kg Hopper material: St 37 – 4 mm Cement is discharged by means of a butterfly valve with pneumatic actuator control. (WAM or OZB Brand) Connection with the mixer is done by flexible hose. Equipped with load cells, 3 pcs, 1000 kg/each. (Brand: ESIT) Vibrator: 1 pcs, 0.18 kW, (Brand: OLI - ITALY), Model: 200/3
6- WATER WEIGHING HOPPER: HOT DEEP GALVANIZED
Weighing capacity: 200 lt Hopper material: St 37 – 4 mm Water is discharged by means of a butterfly valve with pneumatic actuator control. (WAM or OZB Brand) Equipped with load cells, 3 pcs, 1000 kg/each. (Brand: ESIT)
7- ADDITIVE WEIGHING HOPPER: HOT DEEP GALVANIZED
Weighing capacity: 20 lt Hopper material: St 37 – 4 mm Water is discharged by means of a butterfly valve with pneumatic actuator control. (WAM or OZB Brand) Equipped with load cells, 1 pcs, 100 kg. (Brand: ESIT)
8- MOBILE CHASSIS
Chassis Material: 100 x 150 x 5 mm Steel Profile Walking Platforms, handrails and ladders are GALVANIZED All of the mixer and weighing hoppers are accessible and in accordance with CE standards. 1 axle and 2 tyres are present on the chassis.
9- AUTOMATION SYSTEM:
The plant is fully automated and the system is controlled on PC.
Automation system includes:
* Power panel and control panel
* PLC (SIEMENS or SCHNEIDIER Brand)
* Software
* Computer, Screen and Plotter
* Electronical components are SIEMENS and SCHNEIDER Brand.
10- CONTROL CABINET:
Sizes: 2.000 x 1.600 x 2.200 mm Walls are made of 40 mm isolated sandwich panels.
11 - AIR COMPRESSOR:
Compressed Air Volume: 200 lt. Brand: TAMSAN, Origin: TURKEY
Type: Piston compressor with belt drive
Body: GG-26 Casting
Motor Power: 3 kW
Maximum Air Pressure: 8 Bar
12- CONCRETE TRANSFER CONVEYOR :
Conveyor Sizes: 800 x 15.250 mm
Chassis Material: Bended sheet metal – 4 mm
Electric Motor : 11 kW, 1450 rpm, GAMAK Brand Gearbox Brand : POLAT, heavy duty type Bearings: FAG or SKF Brand Heavy duty type bearing housings are used. Belt rubber : Quality EP 125, No of layers : 4,
Belt rubber thickness : 10 mm
Belt rubber brand : BANTSAN
Emergency stop button is included.
Drive Drums : Ø273 mm, 5 mm thickness. Drive Drums are covered with rubber.
13- CEMENT BAG OPENING HOPPER: OPTIONAL
Capacity : 1 m3 Body sheet material and thickness :
St 37 – 4-5mm
Ladder, platform and handrails are present. Bag opening grill with sharp edges is present on top of the hopper.
14- CEMENT SILO: OPTIONAL
Type: Welded or Bolted Capacity: 50 Tons (Other options are possible) Cone material and thickness: St 37 - 6 mm
Body material and thickness: St 37 – 4-5-6 mm Roof material and thickness: St 37 – 4- mm Charging Pipe: Ø 114 mm
Deck ladder from bottom to the top is present. Silo roof is surrounded by handrails according to CE norms. Main body is reinforced by NPU steel profile. Silo legs are long enough not to require to build concrete legs. Silo is equipped with air system for filter and air nozzles.
15- SCREW CONVEYOR:
Same size of screw conveyor is present either with bag opening hopper or cement silo.
Sizes: Ø 219 x 5.500 mm
Motor: 9 kW
Brand: WAM or OZB
16- SILO TOP FILTER : OPTIONAL TOGETHER WITH SILO
Surface area: 18 m2
3 solenoid valves with pneumatic washing is present.
Pressure Relief Valve at the top of silo is present.
Level Indicators are present for controlling cement level in the silo: 2 pcs, for max and min levels.
Butter fly valve with manual lever is present at discharging gate of silo.
Air Nozzles with air installation is present.
Silo Accessories Brand: WAM or OZB
Detailed Images
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Packing&Shipping
MOBICOM 30 concrete plant and its all equipment can be shipped within closed 1 pcs 40 ft OT container or truck trailer without any oversize.
After Sales Service
Constmach After Sales Service
All our products are guaranteed for 2 years and after sales we provide all kinds of spare parts for our customers. In addition to physical support, our full automatic concrete plants are reached through internet connection and some of the problems can be resolved easily.
Company Introduction
CONSTMACH is the leading concrete plant and crusher manufacturer of Turkey with more than 100 working plants in over 50 countries. USA, France, Spain, Holland, UK are some of the countries that our products are used.Cement silos, sand screening and washing plants, mobile crusher are other product types which are manufactured by CONSTMACH.
Our Services & Strength
CONSTMACH is a customer-focused, team-centered and process-managed company and commitment to customer relationships is primary.. ISO 9001:2015 Quality Management System Certificate and CE Certificate of our products are the main indicators of our quality policy.