New technology of manganese mineral processing high recycling rate manganese ore magnetic separation process
Products Description
Most manganese ores are fine-grained or fine-grained, and there are a considerable amount of high phosphate ore, high iron ore and co- (associated) beneficial metals, so it brings great difficulty to the beneficiation process. Commonly used manganese ore beneficiation methods are mechanical separation (including washing, screening, gravity separation, strong magnetic separation and flotation), as well as pyroconcentration, chemical beneficiation, etc. Commonly used equipment is introduced: vibrating feeder, jaw crusher, vibrating screen, feeder, ball mill, spiral classifier, mixing barrel, flotation machine, etc.
Raw Material
Manganese is found in many minerals in nature, but only a small part of the real value can be mined as manganese ore. The main ones are pyrolusite, followed by hard manganese ore, marsh manganese ore, and others such as manganese ore. Limonite and black manganese are both mixed minerals, and rhodochrosite is usually found in siderite.
FEATURES AT A GLANCE
1. Create economies of scale. 2. The beneficiation effect is remarkable 3. The beneficiation enrichment of hard manganese ore is relatively high, and the classification indexes are good. 4. Low power consumption for manganese beneficiation. 5. Simple structure and convenient maintenance.
Application
1. The beneficiation of weakly magnetic minerals, such as hematite, limonite, ilmenite, wolframite, tantalite, etc; 2. Iron removal and purification of non-metallic minerals, such as: quartz, feldspar, nepheline, fluorite, sillimanite, spodumene, kaolin, etc.
Production Process
Washing and screening
Washing is the use of hydraulic washing or additional mechanical scrubbing to separate the ore from the mud. Commonly used equipment is ore washing screen, cylinder washing machine and trough washing machine. Ore washing operations are often accompanied by screening, such as washing directly on the vibrating screen or sending the ore (clean ore) obtained by the washing machine to the vibrating screen for screening. Screening can be used as an independent operation to separate products of different particle sizes and grades for different purposes.
Gravity separation
At present, gravity separation is only used to separate manganese ore with simple structure and coarser grain size, especially suitable for manganese oxide ore with higher density. Commonly used methods are heavy medium beneficiation, jig beneficiation and shaker beneficiation. The current process flow of manganese oxide ore is generally to crush the ore to 6 to 0 mm or 10 to 0 mm, and then group the ore, jigging for the coarse level, and sending to the shaker for the fine level.
Strong magnetic separation
Manganese minerals are weakly magnetic minerals and can be recovered in a strong magnetic field magnetic separator. Generally, the manganese grade can be increased by 4% to 10%. Because of its simple operation, easy control and strong adaptability, magnetic separation can be used for the separation of various manganese ore, and it has taken a dominant position in manganese ore beneficiation in recent years.
Strong magnetic-flotation
The strong magnetic separation-flotation method has better adaptability. The strong magnetic separator not only effectively removes the sludge, but also improves the flotation grade. The use of strong magnetic-flotation desulfurization can directly obtain comprehensive manganese concentrate products; also can enable the separation of the slurry at neutral and normal temperature, saving chemical consumption and energy consumption.
Packing & Delivery
Packaging Details: We will load different sizes of packing according to different machine sizes, and the normal packing is in wooden cases. If exported to European countries, wood frame will be fumigation. If the container is too tight, we will use the PE film according to the customer's special requirements. Delivery Time: We are based on the actual needs of customers, to carry out tailor-made sales. By senior engineer to design scheme, after receipt of customer deposits began production, regardless of the size of the equipment we can deliver the goods in two weeks, delivered the balance after delivery.
Company Profile
Henan Victory Machinery Co., Ltd is located in the important central hub city of China – Zhengzhou. It is a high-tech enterprise provides "environmental mine construction and operation" as the main and integrates design and development, machinery manufacturing, equipment procurement, management services, mine operations, mining materials procurement management and industry resource integration. The company's business scope covers all over the world. So far, it has completed more than 100 mining and mining industry chain service projects, with more than 40 kinds of ore mining technology and experience. Our company is committed to providing "environmental mine construction and operation", that is, "design and research - complete equipment manufacturing and procurement - commissioning and delivery" of the concentrator.
FAQ
Q: Are you trading company or manufacturer ? A: We are factory.
Q: How long is your delivery time? A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: What is your terms of payment ? A: 30% advanced payment by T/T, balance paid before shipment.
Contact us
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