Cement plant is necessary for cement production, mainly consist of a series of cement equipment apply for preparation of cement raw materials, clinker production, and finished cement production, such as cement mill, cement crusher, rotary kiln, cement roller press, cement dryer, clinker cooler, cement silo, and related cement plant equipment. Shibo Machinery is a cement plant manufacturer who owns ability to manufacture cement equipment and provide EPC turnkey project for cement plant.
The complete cement making machinery includes ball mill, rotary kiln, vertical mill, vertical kiln, roller press, crusher, belt conveyor and etc. We offer one-stop service including designing, building, suitable equipment providing, installing and debugging, technical service, and overall contracting.
Application
Shibo cement plant is available for various cement types, such as Portland cement, fast setting cement, white cement, oil-welled cement, and etc.
Dry process cement production line （25-200t/d）Configuration
New dry process cement production line (300-1500t/d) configuration
Cement Equipment
Cement Crushers
The raw materials is crushed into required sizes by different types f cement crushers. We have jaw crusher, impact crusher, cone crusher, hammer crusher and other types of cement crushers for your reference.
Cement Kiln
Cement kiln process the cement raw material into cement clinker, our cement kiln has advantages of low cost, energy-saving, advanced pre-heating system, good sealing, and environmental protection.
Cement Grinding Mill
our cement mill is widely applied to dry or wet cement grinding unit, it can be used as raw material mill, also apply for cement grinding plant.
1. Crushing and Preblending limestone, clay, iron ore, coal,etc. Limestone is the largest amount of raw materials in cement production. After mining, the size of limestone is large with high hardness, so the limestone crushing plays a more important role in cement plant.
2. Raw material preparation In the cement production line, producing 1 ton of Cement need grind at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials,gypsum).Grinding operation consumes about 60% of total power in cement plants, raw material grinding more than 30%, while coal mill used in cement plant consumes 3%, cement grinding about 40%. So choosing the right grinding mills in cement plant is very important.chaeng can provide cement vertical mill, chaeng cement vertical roller mill in the production of cement specific surface area up to 3800 cm²/ g with stable and reliable quality , it can be saving electricity above 30% use of vertical roller mill production per ton cement clinker than traditional tube mill, and the power saving effect is very remarkable.
3. Raw naterials homogenization
Adopting the technology of homogenization could rationally get the best homo-effect and afford an eligible production to the demand.
4. Preheating and precalcing Preheater and calciner are key equipment for precalcing production technique.
5. Burning cement clinker in a rotary kiln The calcination of rotary kiln is a key step of cement production, which makes directly influence on the quality of cement clinker.
6. Cement grinding Grinding cement clinker (and gelling agent, performance tuning materials,etc) is used to grind the cement to the appropriate size (in fineness, specific surface area, etc.), optimize cement grain grading, increase the hydration area and accelerate the hydration rate to meet the requirements of cement paste setting and hardening.
Cement Plant Cost
The raw materials grinding power consumption takes 30%, cement grinding power consumption takes 40%, other parts takes 30%, it is important to choose cement grinding mill to keep cement quality and reduce energy consumption.
Recommended solution to cement manufacturing plants
SOLUTIONS
Solution1：cement ball mill system
Solution2：ball mill and roller press system
Solution3：vertical cement mill
Cement type
P·O42.5
P·O42.5
P·O42.5
Cement ratio (%)
Clinker
90
90
Limestone
5
5
Gypsum
5
5
Specific surface of cement
3500
3500
3500
Capacity (t/h)
170
160
160
Power consumption (kWh/t)
41
33
28
Annual power saving (ten thousand yuan)
–
400
700
Metal abrasion
50
30
5
Drying capacity
Weak
Medium
Strong
Civil and erection cost
417.76
545.07
447.02
Equipment cost
2977.72
3360.08
4224.26
Installation cost
352.22
500.88
318.89
Total
3747.70
4406.04
4990.18
Our Advantages
1. Advanced technology and equipment; 2. Low energy consumption and high efficiency; 3. Small pollution, and more environmental; 4. Mature technology, and easy operation; 5. Numerous cases, and high popularity;
Company Profie
We can provide a wide variety of cement processing plant, including 4000t/d, 3000t/d, 2500t/d, 1500t/d and 600t/d cement production line. And one-stop service is also available, including designing, construction, relative equipment providing, installing and debugging, technical serving, and overall contracting.
