Factory Rubber Crumb Producing Scrap Waste Tyre Recycling System

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Product Overview

Description


Product Description

Shredwell scrap tyre recycling equipment is a full automatic tire recycling machine, it is proven to transfer waste tires into a clean rubber powder form with virtually all steel and fiber removed. It's a physically processing system, working in the normal temperature, causing no secondary pollution.

More Details for scrap tyre recycling equipment:

Scrap tyre recycling equipment is the final step in Shredwell rubber powder production process. At this stage, rubber crumb from crumb rubber plant are processed into around rubber powder, the powder size can be as fine as 120 mesh adjusted by centrifugal screen.

Rubber powder from scrap tyre recycling equipment has numerous uses – like rubber powder mixed with asphalt to be modified asphalt widely used in highway application or water-proof industry, or to make reclaiming rubber, or as raw material used as injection molding products, coatings, roofing materials. This micron-size material has the advantage of being incorporated into new or existing formulations for various polymers and finished products.
Scrap tyre recycling equipment output contains steel, fiber and clean rubber powder. Processors are able to sell to buyers or continue processing for additional material outputs.

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Tyre recycling equipment
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TSP3000
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TSP2000
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TSP1500
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TSP1000
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TSP500
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Input Product
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Heavy Duty Truck Tyres To Bicycle Tyres
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Input Size
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Diameter≤1800mm
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Diameter≤1800mm
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Diameter≤1800mm
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Diameter≤1800mm
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Diameter≤1800mm
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Output Size
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Shred to 30-120mesh rubber powder
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Capacity
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3000kgs/h
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2000kgs/h
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1500kgs/h
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1000kgs/h
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500kgs/h
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Total Kw(based on 50-60 Hz)
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1033-1127Kw
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680-760Kw
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516-556Kw
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347-372Kw
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170-190Kw
Process Flow

Scrap Tyre Recycling Equipment Process Flow:

SHREDWELL uses its experience and success to continually improve the design and manufacturing of our scrap tyre recycling equipment to make them more effective and efficient throughout the reduction process. The reduction from whole tires to rubber powder is accomplished through our:

1. Tire Shredder:

Shredwell Tyre shredder of scrap tyre recycling equipment are typical primary shredding equipment, the low speed, high torgue operation sharply reduce the noise, as well as the power consumption, enable them run in high throughput rates. The shredder in tire recycling machine blades are made of best forged steel which is heat-treated by Bodycote according to EN standard, machined in CNC center to ensure optimal shredding performance. All the shredder blades thinkness ranges from 20mm-200mm depending on type of material, output, final product.The Shredder can process OTR tires, big truck tires,passenger car tyres at a rate of up to 40t in one hour. The output is 50-100MM.

2. Rasper

Shredwell's Rasper machine is the ultimate machine in scrap tyre recycling equipment for medium grinding and steel separation. It is main function is to process pre-shredded tire chips and produce 12-25mm (0.5''-1'') wire free rubber chips. One of the greatest features the rasper has is the unique blades, by using the top grade tooling steel, keeping the hardness in a reasonable range (heated-treated strictly to the standard requirements), highly enhanced it's performance, and make their service life much longer, and the clients are able to decrease the maintenance cost by changing the assembling direction of the blades if one side of the blades are worn.

3.Rubber Granulator

Shredwell's rubber granulators, the best equipment in scrap tyre recycling equipment for fine size grinding and nylon removal. It's able to shred the 12-25mm wire free mulch to 1-6mm rubber granules, the nylon will be separated by granulator and removed by zig zag classifier. During the granulation process, 99.9% of fiber will be removed, leaving clean fine crumb rubber for further processing. The granulator's blades are made of top special steel; heat-treated by Bodycote, enable an excellent cutting performance.

4. Rubber Pulverizer

Shredwell's Rubber Pulverizer in scrap tyre recycling equipment is designed to grind 1-6mm granules to 30-120 mesh fine rubber powder. It features with convenient operation, high speed grinding tray, works in a continuous way, makes uniform powder and the final size is determined by adjustable centrifugal screen.

Packing & Delivery

1.A layer of plastic wraps to protect scrap tyre recycling equipment  from dust, moisture and corrosion.

2.Tire recycling line for scrap tires packed by wooden case is used as the outside package. Or according to the customer requirements.
3.Excellent logistic team to guarantee tyre recycling plant to be safely shipped to customer warehouse, no extra fee on export or import on custom.

Our Service

Pre-sale support
*Shredwell is composed of experienced specialists, our sales are engineers too, we will offer a suitable solution for scrap tyre recycling equipment according client's requirements in time and 24 hours service is probided.
*On-site inspection
Scrap tyre recycling equipment for rubber production is the biggest tire recycling system in our company, normally customers will be invited to inspect the whole system before ship, on-site testing is support, we will arrange shipment only when customers are satisfied with the product quality.


After-sale service
*Production process follow up scrap tyre recycling equipment production, on-processing products' pictures and technical report are supplied regularly to make sure the contracted production schedule.
*Shredwell skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Shredwell technical. Dimensional drawings together with service requirements will be provided to delivery of rubber powder plant which make time for our customer to prepare the site and commence production in time.

Technical support
*Shredwell provides enough hardware resource for scrap tyre recycling equipment, especially for large-scale production lines, clients can carry out installation, commissioning and acceptance before delivery.

FAQ

1) Are you a factory or trade company?
We are professional scrap tyre recycling equipment factory with the modernized management and quality control system, experienced production team, advanced manufacturing and processing facility. Export proportion around 50%. .

2) How can I trust your company?
a. modernized management and quality control system, experienced production team, advanced manufacturing and processing facility.
b. famous brand component as our standard configuration, like Siemens Motor, Tongli or SEW reducer, Siemens PLC and Schneider component. All parts processing by CNC machining to warranty the precision.
c. Assessed by third party-national test centre. national patents for all equipment, also CE, ISO.
d. Welcome to inspect anytime. We are near to Shanghai airport.
e. About the machine, we do much better on:Wear plates, seals, structure design, pressure head.

3) How about the running test& installation for scrap tyre recycling equipment?
Before the order, welcome you to come to testing all machines in our factory, we have ready machines all the time.
Before shipping out your machines, we will invite you to come to test your machines, when you are satisfied; we start to pack and delivery.
We will send our enginner team(At least one mechanical engineer and one electrical engineer) to your country to help you to install the machine, and commission as well as training your workers.

4) Any warranty?
Under the proper usage, 1-3 year for scrap tyre recycling equipment guranteed.

5) Is your scrap tyre recycling machinery price competitive?
Only good quality machine we supply. Surely we will give you best factory price based on superior product and service.

Our Company

 Wuxi Shredwell Recycling Technology Co.,Ltd is an integrated enterprise for scrap tyre recycling machinery that is committed to developing, designing, manufacturing, selling and installing recycling equipment. Our scrap tyre recycling plant is based on self-owned intellectual property and has advanced European and American technology.

Shredwell has now been in the shredding and recycling industry for more than 10 years. Our engineering team has around 15 years experience in designing and manufacturing shredding and recycling systems for scrap tires,scrap metal,waste wood,plastic...Our workforce has more than 5 years experience in manufacturing tyre recycling plant.Our company has advanced technologies, an experirenced workforce and excellent innovative management systems designed to manufacture safe, energy-saving, stable and reliable scrap tyre recycling equipment.

Shredwell is a professional scrap tyre recycling equipment manufacturer for scrap tires, wood, metal, solid waste, it is located in Wuxi, China, covering an area of more than thirty thousand square meters, and has a modernized technology center and all kinds of processing and testing equipment with more than 100 experienced staff including over 30 professional engineers. Our main focus is to provide our customers cost-effective tire recycling system, metal recycling system, wood recycling system,e-waste recycling system, car tyre recycling system etc.

Our experienced after-sales service team can ensure scrap tyre recycling equipment timely installation, testing and training in the customer's workshop. Our mission is to provide our customers the best recycling solutions with high quality service and technology.

Related Products

To recycle scrap car, passenger, truck, or OTR tires to 50mm rubber chips. One of the tire recycling system in tyre recycling plant. Rubber chips are widely used as tdf fuel in cement industry.

To recycle scrap car, passenger, truck, or OTR tires to 10-20mm wire free rubber chips. Widely used as tdf fuel in cement industry or as landscraping mulch

To recycle OTR tires, truck tyres, car and passenger tyres in to rubber powder, which is widely used in reclaimed rubber products and asphalt high way.


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