Mini dairy plant dairy equipment/ small milk processing plant
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- Supplier: Shanghai Victoria Machinery Manufacture Co. Limited
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Product Overview
Description
Production Description
1 Milk receiving stage
2 Fresh milk pro-processing stage
3 Condensed milk processing stage
4 Spray drying processing stage
5 Packing processing stage
6 CIP system.
Remark for technics
1. Milk receiving technics
Fresh milk is collected from milk tank car mostly, a small parts is from leglin. The fresh be tested by density, acidity, temperature, fat. The certified milk will be filtrate and measured, then be stored in temporary tank. The milk cooling down by PHE to storage tank or next stage.
2 milk pre-processing technics
a. For whole milk powder: milk from storage tank, after measured to temporary tank. Be transferred to condense stage by pump.
b. For whole sugar powder: Milk from storage tank, be transferred to PHE by pump after measure. Heating to 45-60 ℃ and be feed to
mixing tank. Dissolving sugar and feed to sugar tank. Sugar syrup mixing with milk in mixing tank, and be feed to temporary tank.
c. For whole mixing powder: Milk from storage tank, be transferred to PHE by pump after measure. Heating to 45-60 ℃ and be feed to mixing tank. Dissolving additive and feed to temporary tank. mixing with milk in tank, after homogenizer in 15Mpa pressure be feed
to temporary tank.
3 condense technics
Transfer milk(12%) to balance tank of evaporator, heating and to 2ed effective heating room,
then go to 1st effective heating room. The sterilizing temperature is 86~94℃, keeping time for 24 seconds, then go to first effective evaporate room (temperature is 68-70℃) , transferred by pump to second effective room( temperature is 46-50℃). The consistency could be 45%.
4 Spray drying technics
Condensed milk(45%) be transferd by high pressure pump to drying tower. The milk be sprayed to mist state and meet the hot wind(160~170℃),become powder quickly and flow down to cone bottom of the tower, then go to flow bed dryer and mixing with lecithin(1%), the small powder will be big and drying, cooling down to 30~35℃ and in powder tank.
5 packing technics
The milk powder be feeded to packing machine by air, after packing in bags and transferred
by conveyer to storage room. Form milk to powder, all of them in closed equipment, So
without any pollution.
6 CIP system
CIP is controlled by PLC, the liquid level,temperature,acidity is monitored. All
equipment ,piping,valves could by clear by CIP. The evaporator clear by themselves system.
Drying Tower cleared by pressure pump and warm water.
5.7 Control system
All line is controlled by computer with PLC. The main data is flux, temperature and liquid level. All control is done in control room.
2 Fresh milk pro-processing stage
3 Condensed milk processing stage
4 Spray drying processing stage
5 Packing processing stage
6 CIP system.
Remark for technics
1. Milk receiving technics
Fresh milk is collected from milk tank car mostly, a small parts is from leglin. The fresh be tested by density, acidity, temperature, fat. The certified milk will be filtrate and measured, then be stored in temporary tank. The milk cooling down by PHE to storage tank or next stage.
2 milk pre-processing technics
a. For whole milk powder: milk from storage tank, after measured to temporary tank. Be transferred to condense stage by pump.
b. For whole sugar powder: Milk from storage tank, be transferred to PHE by pump after measure. Heating to 45-60 ℃ and be feed to
mixing tank. Dissolving sugar and feed to sugar tank. Sugar syrup mixing with milk in mixing tank, and be feed to temporary tank.
c. For whole mixing powder: Milk from storage tank, be transferred to PHE by pump after measure. Heating to 45-60 ℃ and be feed to mixing tank. Dissolving additive and feed to temporary tank. mixing with milk in tank, after homogenizer in 15Mpa pressure be feed
to temporary tank.
3 condense technics
Transfer milk(12%) to balance tank of evaporator, heating and to 2ed effective heating room,
then go to 1st effective heating room. The sterilizing temperature is 86~94℃, keeping time for 24 seconds, then go to first effective evaporate room (temperature is 68-70℃) , transferred by pump to second effective room( temperature is 46-50℃). The consistency could be 45%.
4 Spray drying technics
Condensed milk(45%) be transferd by high pressure pump to drying tower. The milk be sprayed to mist state and meet the hot wind(160~170℃),become powder quickly and flow down to cone bottom of the tower, then go to flow bed dryer and mixing with lecithin(1%), the small powder will be big and drying, cooling down to 30~35℃ and in powder tank.
5 packing technics
The milk powder be feeded to packing machine by air, after packing in bags and transferred
by conveyer to storage room. Form milk to powder, all of them in closed equipment, So
without any pollution.
6 CIP system
CIP is controlled by PLC, the liquid level,temperature,acidity is monitored. All
equipment ,piping,valves could by clear by CIP. The evaporator clear by themselves system.
Drying Tower cleared by pressure pump and warm water.
5.7 Control system
All line is controlled by computer with PLC. The main data is flux, temperature and liquid level. All control is done in control room.
Product Name | |
Brand | SHV |
Place Of Origin | Shanghai,China |
MOQ | 1Set |
Type | Processing Line |
Certificate | CE,ISO9001 |
Weight | 50~500KG |
After-service | Support Freely |
Warranty | 24 months |
Delivery Time | 5~25days |
Payment | T/T |
Steam Control system
Steam Control System is an inportant part of Pasterurizer, It contains steam rate adjustable valve, plunger valve, steam pressure
reducing valve, steam trap and steam filter. A good steam control system can guarantee the machine working stable. All of the
steam valves are come from Spirax Sarco (England).
reducing valve, steam trap and steam filter. A good steam control system can guarantee the machine working stable. All of the
steam valves are come from Spirax Sarco (England).
Control Panel
Created for operators of every experience level, our integrated automation software is connected to a 10.1" touch screen interface, which gives operators an overview of the pasteurizer, including temperatures, pressures etc. Its performance is displayed in real time and, if there is a fault, the operator receives an immediate alert. If the automation solution is integrated in the line, the whole line can be viewed from one interface.
Divert System
The temperature of the product is verified both before and after the holding cell. Product can only continue out of the
pasteurizer if it has been heated to the right temperature and held for the right length of time in the holding cell. If this is not the case, a signal is automatically sent to the divert valve, and the product is diverted back to the balance tank for
recirculation.
pasteurizer if it has been heated to the right temperature and held for the right length of time in the holding cell. If this is not the case, a signal is automatically sent to the divert valve, and the product is diverted back to the balance tank for
recirculation.
Smart Balance Tank
A smart balance tank equipped with CIP washing ball, high level/low level transmitter. When the product at high level in the balance tank, the feeding pump will automaticlly stop. When the product at low level in the balance tank, the product pump will automaticlly stop.
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