Rubber Mixer Dispersion Kneader/ Rubber Dispersion Kneader/ Rubber Plastic Dispersion Kneader
- Category: Rubber Kneaders >>>
- Supplier: Weihai Chem-Equip Machinery Co. Ltd.
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Product Overview
Description
Product Description
A Kneader reactor (or kneading machine) is a device used for mixing and kneading high viscosity material or elastic-plastic material. It's widely used for various mediums like rubber, sealant, polymers, food, etc.
The kneader reactor is a horizontal mixing machine with two Sigma (or Z-type blades, or others). These blades are driven by separate gears at different speeds, one running 1.5 times faster than the other. It has powerful motor and speed reducer to drive the two blades. The kneader reactor usually has a W-type barrel with a hydraulic tilt that turns it, and a heating jacket outside.
Applications
Glue Industrial: Sealant, Hot Melt Adhesive, Neutral Glass Glue.
Food Industrial: Soft Candy, Gum, Chocolate,
Chemical Industrial: Tooth Paste, Soap, Cosmetic Dye
Organic Industrial: Butyl Rubber, Organic Silicon, Silicon Rubber, Carbon Fiber, Plastic, Cellulose, Resin
Energy Industrial: Battery Paste, Aluminium Paste
Others: Paper Pulp, Print Ink, Architectural Coating, Pigment, Pharmaceutical
Food Industrial: Soft Candy, Gum, Chocolate,
Chemical Industrial: Tooth Paste, Soap, Cosmetic Dye
Organic Industrial: Butyl Rubber, Organic Silicon, Silicon Rubber, Carbon Fiber, Plastic, Cellulose, Resin
Energy Industrial: Battery Paste, Aluminium Paste
Others: Paper Pulp, Print Ink, Architectural Coating, Pigment, Pharmaceutical
Specification
Technical Parameters | ||||||||
Model No. | CIK100~4000L | |||||||
Working Volume | 70% of total volume | |||||||
Mixing Motor Power | 5.5~75 KW | |||||||
Discharge Method | Tank Hydraulic Flip, Discharge from bottom by Valves or Screw. | |||||||
Mixing Speed | 37/21 ~ 30/16 RPM | |||||||
Mixing Blade | Sigma Blade, Z Blade, Masticator Blade, Fishtail Blade | |||||||
Heating Method | Electric Heating, Water/Thermal Oil/Steam Circulation | |||||||
Steam Heating Pressure | 0.3~0.5 MPa | |||||||
Electric Heating Power | 4.2~72 KW | |||||||
Inside Pressure Range | -0.094~0.3MPa | |||||||
1. The materials have a high viscosity of approximately 1,000,000 cps. They are mixed with reactants such as liquids, powders or slurries.
2. Large working volume efficiently handling large product volumes.
Large heat-exchange surface areas yielding highest possible surface-to-volume ratio.
Large heat-exchange surface areas yielding highest possible surface-to-volume ratio.
3. With Multi-functional property, Kneader reactors offer a number of technological advantages for dry processing.
* Excellent mixing and kneading performance during wet, pasty and viscous phases.
* Compact design maximizing process yield per performance volume and minimizing space requirement.
For easy operation, each kneader equips with many instruments in below.
The kneader machine has various blade according to different working medium. They are Sigma Blade, Z Blade, Masticator Blade, Fishtail Blade, the detail is shown in below:
Hydraulic Flip Discharging, Discharge from bottom by Valves or Screw pushing at bottom side.
Regular Type, Heavy Duty Type, Vacuum Type, all of them can be controlled by a PLC in heating and mixing process. A Mold Module is optional for drawing final material into lines.
Packing & Delivery
Plastic film wrapping against moisture;
Wood Case for spare parts;
Strong fixture for whole set equipment inside container;
All wood used in package is Fumigation free type, no need extra inspection during custom.
Company Profile
With 10 years experience in chemical industry,
Weihai Chem-Equip Machinery Co., Ltd is a professional supplier in various chemical equipment, we help customer design, develop and fabricate suitable production lines, from initial chemical process design, to workshop building and long term maintaince.
We have own factories in Weihai and Laizhou area, product covers Reactor, Pressure Vessel, Mixer, Kneader, Sand Miller, Filter, Dryer etc, almost cover all chemical industry.
With our Chemical Process Designer, ASME AI (Authorized Inspector), American CWI (Certified Welding Inspector), we dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way.
We have own factories in Weihai and Laizhou area, product covers Reactor, Pressure Vessel, Mixer, Kneader, Sand Miller, Filter, Dryer etc, almost cover all chemical industry.
With our Chemical Process Designer, ASME AI (Authorized Inspector), American CWI (Certified Welding Inspector), we dedicate in a Turn-Key solution for customers who wants to build up new factory or expand new production lines, in an efficient and safety way.
FAQ
Pre-Sale Stage
Provide Chemical Process , Project Drawing and Suitable Equipment Model according to customer's request, for accurate design and quote, please kindly advise below:
Whole time report for manufacture status;
Inspection video for quality checking;
Full set Engineering Documents, include User Manual, General Drawing, Electric Circuit Drawing, All Related Test Report, Approval Certificate.
Life long service for all equipment;
Free spare parts in warranty period;
Discount price for all spare parts after warranty period;
Technical consulting is always for free.
Arrange engineer to assist customer in equipment assembly and installation;
Training workers to use machine properly.
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