ASTM A 53 Pipe Mill ERW Making Machine ZTZG High Quality Fast Speed Yield 25000 Ton Per Year Tube Mill
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- Supplier: Shijiazhuang Zhongtai Pipe Technology Development Co. Ltd.
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Product Overview
Description
Machine Description
Product Parameter | ||||
Product&yield | Round Pipe | 32mm-76mm Thickness:1.5mm-4.0mm | ||
Square & rectangle tube | 25mm×25mm -60mm×60mm Thickness:1.5mm-3.0mm | |||
Length | 6m-12m Length Tolerance: ±3mm | |||
Production Speed | 20-80 m/min | |||
Production capacity | 25,000ton/year | |||
Consumption | Mill installed capacity | 220 kw | ||
Line Area | 85m(length) ×5m (width) | |||
worker | 6-8 workers | |||
Raw Material | Carbon Steel coil | Carbon steel coil Q235B(ASTM GR·D,σs 230) | ||
Width | 25mm-2200mm Thickness: 1.5mm-4.0mm | |||
Coil ID | 580-700mm | |||
Coil OD | Max 1800mm | |||
Coil Weight | 3.0t | |||
Details Images
Forming Section
Function: to form the steel strips into a round shape and ready to be welded.
Advantage:
>Advanced forming technical
>One-stage molding platform
>Reliable quality gearbox
>Siemens Beide motor
Advantage:
>Advanced forming technical
>One-stage molding platform
>Reliable quality gearbox
>Siemens Beide motor
Welding Section
Function: To weld the edges of the steel strips together by H.F. Welder (the H.F. Welder is not included).
Forming & Sizing Mill
Function: After welding, the pipes are almost the round shape, but it still needs to be modified into a regular round shape.
Initial Straightening Machine
Function: Another name is Turks head. It is used to rough-straighten the welded steel tube. It consists of two four-roller straightening machines, with its head able to revolve and move horizontally. It utilizes three-point method to straighten steel tube.
The Following Is Auxiliary Machines of the Pipe Mill
Customers can trust us to buy the auxiliary machines. Our choice of suppliers for the auxiliary parts is made after 21 years of experience.
Un-coiler
Function: Used for supporting strip steel coil and open it as strip steel so as to make preparation for the pipe forming process
Five-roll Flattener
Function: Flattener is for the flattening procedure of the strip steel cut from steel coil, ensuring a steady dimension of strip steel with minimum deficiency
Shearing butt welding
2 Types: Automatic & Manual
Function: Shear & end welder parallel cuts the head of the strip coming out of uncoiler and the tail of the strip steel going into the accumulator, and weld them together to form a smooth and continuous line of strip steel
Function: Shear & end welder parallel cuts the head of the strip coming out of uncoiler and the tail of the strip steel going into the accumulator, and weld them together to form a smooth and continuous line of strip steel
Strip Accumulator
Function: Accumulator is used to accumulate strip steel from uncoiler and provide strip steel to forming unit. It leaves time for the shear & end welder for strip welding and stores certain amount of strip for continuous forming
Solid State High Frequency Welder
Function: The welder is used for welding edge heating with high-frequency heating device. The whole set of solid-state H.F welder comprises of rectifying cabinet, inverter, output cabinet, connecting optical fiber, closed loop water cooling system, central operator console, and mechanical adjustment device.
Zinc Spraying Machine
Function: It is used to spray zinc on the welding seam after scraping external burr.
Saw Cutting System
Function: Flying saw is used to cut tube during static and motion status in continuously production into desired length.
Straighting Machine
Function:
Step 16: Automatic Stacking and Packing Machine
Function: Electrical control using PLC control, touch screen, to achieve human-computer dialogue, manual, automatic between the free conversion.
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Why Choose Us
Universal Horizontal Roll Stand
This stand consist of two horizontal roller shafts along with two side-vertical roller shafts, which helps adjust the tube forming and pipe orienting. Billet tube entering this section will be turned one step closer to the complete product with their gap gradually closed and all facing 12 o’clock direction waiting to be welded.
This stand consist of two horizontal roller shafts along with two side-vertical roller shafts, which helps adjust the tube forming and pipe orienting. Billet tube entering this section will be turned one step closer to the complete product with their gap gradually closed and all facing 12 o’clock direction waiting to be welded.
High modulus for gear boxes, makes stronger machine and higher rigidity, which is very important to realized the schemed speed for the pipe production line.
Copper is used as the material of the sliding block in the vertical roller stand. It will prevent rust because this part is easy to be splashed with water.
We buy genuine material form formal manufacturer of steel raw material, ensuring the quality of the machine.
Wims Quality Control System
Each part, even a nut is traceable in this system. If there is any problem we can trace back to the person who is responsable.
Wims Quality Control System
Each part, even a nut is traceable in this system. If there is any problem we can trace back to the person who is responsable.
Wims Quality Control System
Each part, even a nut is traceable in this system. If there is any problem we can trace back to the person who is responsable.
We Import High Precision Machinery
CNC Flame Plasma Cutting Machine 2
CNC Plano Milling Machine 2
Cutting Machine(GZK4240, GW4038) 5
CNC Machining Center 1
CNC Lathe (HK63B, SK50P) 10
Milling Machine 3
Lathe 15
Wire Cutting Machine 3
CNC Boring Machine (TPX6111) 1
Radial Drilling Machine 2
Heat Treatment Equipment 15
Heat Treatment Equipment 15
Carburizing & Nitriding Furnace 1
Intermediate Frequency Furnace 2
Painting Equipment 1
We Import High Precision Machinery
CNC Flame Plasma Cutting Machine 2CNC Plano Milling Machine 2
Cutting Machine(GZK4240, GW4038) 5
CNC Machining Center 1
CNC Lathe (HK63B, SK50P) 10
Milling Machine 3
Lathe 15
Wire Cutting Machine 3
CNC Boring Machine (TPX6111) 1
Radial Drilling Machine 2
Heat Treatment Equipment 15
Carburizing & Nitriding Furnace 1
Intermediate Frequency Furnace 2
Painting Equipment 1
Cutting Machine(GZK4240, GW4038) 5
CNC Machining Center 1
CNC Lathe (HK63B, SK50P) 10
Milling Machine 3
Lathe 15
Wire Cutting Machine 3
CNC Boring Machine (TPX6111) 1
Radial Drilling Machine 2
Heat Treatment Equipment 15
Carburizing & Nitriding Furnace 1
Intermediate Frequency Furnace 2
Painting Equipment 1
Workingshop Work Tusk is Easy
All computer controlled, workers only need to put things together under the system instructions.
Successful Cases
Exhibition
Product packaging
FAQ
Q: Are you a manufacturer?
A: Yes, we are a manufacturer. We have 4 factories ( Machining, Assembling, Heat treatment, and Moulding ). We also have our own R&D department. Welcome to visit us.
Q: What kind of payment term do you do?
A: We do T/T.
Q: What info do you need before giving me the price and proposal?
A: Since we design individual machines based on our customer's requirements, we need your desired products' basic dimensions, including all the pipe diameter(or tube length), thickness range, usage, raw material steel grade, coil weight, and degree of automation.
Q: What should I do if I just start a new business?
A: Contact us immediately, we provide a free consultant for pre-sales service. Also, we can help you solve the raw material (steel coil) purchase, worker training, international market price, and more.
Q: How do you do QA?
A: We have a special team to do strict QA, this is one of our strengths:
(1)Every gearbox will be tested for 8 hours with oil inside to guarantee there is no leak.
(2)Every shaft will be inspected for centering jumpiness.
(3)Every roller will be checked to make sure it's in the range of tolerance critical parts will be inspected for all dimensions.
Q: Why I should choose you? what are the differences between you and other Chinese suppliers?
A: We are concentrating on pipe-making machines for more than 20 years. We have constructed many steady trading partners in Asia, Africa, the middle east, Europe, and South America throughout the years. Our innovative designed production line and every single unit of the production line are economical and practical.
A: Yes, we are a manufacturer. We have 4 factories ( Machining, Assembling, Heat treatment, and Moulding ). We also have our own R&D department. Welcome to visit us.
Q: What kind of payment term do you do?
A: We do T/T.
Q: What info do you need before giving me the price and proposal?
A: Since we design individual machines based on our customer's requirements, we need your desired products' basic dimensions, including all the pipe diameter(or tube length), thickness range, usage, raw material steel grade, coil weight, and degree of automation.
Q: What should I do if I just start a new business?
A: Contact us immediately, we provide a free consultant for pre-sales service. Also, we can help you solve the raw material (steel coil) purchase, worker training, international market price, and more.
Q: How do you do QA?
A: We have a special team to do strict QA, this is one of our strengths:
(1)Every gearbox will be tested for 8 hours with oil inside to guarantee there is no leak.
(2)Every shaft will be inspected for centering jumpiness.
(3)Every roller will be checked to make sure it's in the range of tolerance critical parts will be inspected for all dimensions.
Q: Why I should choose you? what are the differences between you and other Chinese suppliers?
A: We are concentrating on pipe-making machines for more than 20 years. We have constructed many steady trading partners in Asia, Africa, the middle east, Europe, and South America throughout the years. Our innovative designed production line and every single unit of the production line are economical and practical.
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