DL80 Vertical Silicone Hose Production Line silicone hose machine

Product Overview

Description

DL80 Vertical  Silicone Hose Production Line

1, Equipment use

It is used for the extrusion production of silica gel straight bars such as silicon / rubber pipes, flat bars, flat bars, round bars and special-shaped bars

2, Equipment structure

Extrusion host - high temperature oven - Horizontal vulcanization oven - steel belt conveyor - electric control box

3, Unique design of Dinglong machinery

1. The length diameter ratio of the screw of the silicone tube extruder is 12:1 and the compression ratio is 3.0:1. The screw is a floating type with unequal distance and depth, which can be easily pushed out by hand. There is no waste and pollution of rubber in the production of rubber of different colors or cleaning, This screw barrel is specially designed by our company, processed and manufactured by Zhejiang Zhoushan production base, and processed after 25 days of boiler desalination.

2. The front of the screw is provided with a rubber filter plate, which can place a filter screen to filter out the impurities of the rubber material, and can make the rubber material move in a straight line, which greatly improves the uniformity and fluidity of the rubber material.

3. The barrel and cooling water tank are integrated, and the external spiral channel cooling mode is adopted. The cooling device has five sections, with excellent cooling effect and working temperature lower than 40 ºC.

4. It is equipped with a feeding roller rotating synchronously with the screw, which can automatically feed the rubber strip to realize uniform feeding and stable feeding.

5. All electrical appliances adopt variable frequency motor and are equipped with brand sinusoidal frequency converter. The minimum work difference can be positive or negative 0.01mm, and the product wall thickness can be less than 0.05mm. The extruders of our company have the functions of two-color and three-color extrusion. Multiple hosts form a pair of extrusion. The product shape is divided equally between the inner layer and the outer layer, or divided equally between the left and right or quartered. The extruders are equipped with automatic feeding device, stepless speed regulation, uniform and stable operation without manual operation, which completely solves the inconvenience of manual forced feeding to production operation and product size.

6. The two-stage curing oven completely solves the problems of indentation and roundness of products. The specification of the vertical high-temperature oven is 1.2m. After this shaping oven, the product is basically 6 times cooked, the temperature can reach 700 degrees, and the temperature of the horizontal vulcanization section (rear section) is 400 degrees. Under normal circumstances, the production speed of the drying channel can exceed 20m / min (depending on the product size).
7.Technical Specifications:

 

	DL45	DL65	DL80	DL90
Finished hose diameter	1.5-30mm	1.5-30mm	3.0-60mm	5.0-80mm
Line speed (max.)	30m/min	30m/min	30m/min	30m/min
Extrusion output (max.)	60kg/h	70kg/h	100kg/h	150 kg/h
L/D	12:1	12:1	12:1	12:1
Extruder power	7.5KW	11KW	22KW	30KW
High temperature curing length	0.5m-1.3m	0.5m-1.3m	0.8m-1.3m	0.8m-1.3m
Horizontal curing length	6-8m	6-8m	8-10m	8-12m
Capstan power	0.75KW	0.75KW	0.75KW	0.75KW

I Technical advantage (technology wins the market)

 

1, In 1997, we committed ourselves to the R & D and manufacturing of silica gel equipment and wire and cable equipment, with rich experience

 

2, Provide customers with solutions for various stages of silicone hose, wire, profile and cable production process, improve the equipment according to customers' products, and provide customers with the best equipment.

 

3, Provide customers with one-stop services such as plant planning, whole plant equipment investment planning, selection and allocation of developers and staff operation technology training.

 

4, New product development and certification technical support services. Our technicians are familiar with the production process of various silica gel products and national wire standards, the performance of various silica gel raw materials, and the development and certification of various electronic wires, silica gel wires, network wires, HDMI wires, power wires, Teflon wires, rubber wires and other products

 

5, With strong market share and good reputation, our company has gathered a large number of information about silica gel, cable materials and various conductors to provide good, most affordable and most convenient investment services.

 

II Team advantage (team building brand)

 

1, We have the most professional mechanical equipment design and R & D team in China to provide our customers with the most authoritative solutions to process difficulties and equipment shortcomings.

 

2, We have the most professional business team in the industry to provide our customers with the most considerate service, the most elaborate technical questions, the most comprehensive investment scheme, the most high-end silicone products and cable production technology.

 

3, We have the fastest service team in China, set up a 24-hour service hotline and stationed service teams all over the country to provide customers with timely and professional services.

 

4, We have the most stable production and manufacturing team in China to provide customers with punctual, high-quality and cost-effective mechanical equipment.

 

5, We have the largest industrial chain cooperative enterprise team in China, which can provide our customers with services other than equipment (rubber and conductor), and provide customers with free proofing and machine testing materials.

 

III Service advantage (service retention)

 

The company always attaches importance to customer requirements, has a strong sense of customer service, regularly provides customers with professional equipment maintenance services, has a perfect customer network, and can provide customers with fast localized personal services.