Turnkey Corn to Glucose Syrup Production Line

Product Overview

Description

Process flow block diagram:

 Product glucose syrup specification

No.	Item	Unit	Standard	Remarks
1	DS	%	75-82
2	DE	%	58-60
3	Appearance		Colorless transparent
4	Decocting temperature	℃	160

Photos for main equipments:

  Liquefaction:Starch milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme. 2 times jet cooking is needed for better reaction. Then the material is sent to flash for cooling then to the neutralization tank for suitable PH value.

Jet cooker

 

Liquefaction column

 

Saccharification:The liquefied material is sent to saccharification tank for reaction with aid of enzyme. After being kept in holding tube the required DE value of the glucose will be reached. Then the material is sent to flash for cooling then to the enzyme killer to kill the enzyme. 

Saccharification tank

 

 Filtration and decoloring: Glucose is cleaned by removing the protein and other foreign items with filter. Active carbon is needed for decoloring at proper temperature. After decoloring, the AC will be removed by filter. And then the material will be sent to the next section.

Filter press

 

  Ion exchange: Tiny foreign items and bad odor is removed via ion exchanger. This equipment is used for high quality product.

Ion exchanger

 

Evaporation: The glucose is totally cleaned through safety filter then sent to evaporator for concentrating to reach the required DS as final product.

Evaporator