55mm tube quenching tempering induction heating furnace factory price
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- Supplier: Henan Rongke Electrical Manufacturing Co. Ltd.
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Product Overview
Description
factory price medium frequency induction heat treatment furnace manufacturer
Application:Mainly apply for the whole metal materials heating before the forging, extrusion, hot rolling and cutting,and metal materials quenching and tempering, annealing, tempering and other heat treatment as a whole.
Power supply features:
1. Uses advanced electronic circuit control, with over-voltage, over-current, limiting pressure, current limiting, lack of phase, under voltage, underwater pressure, phase sequence automatic identification, cooling water temperature alarm protection and many other protection features. Power factor automatic adjustment function. From the cold charge to the casting during the entire cycle regardless of how the furnace conditions change can be achieved, automatically maintain the power to the furnace, so that the maximum amount of molten metal per kilowatt, the shortest same power heating time, thus increasing the profits of manufacturers,increased labor productivity.
1. Uses advanced electronic circuit control, with over-voltage, over-current, limiting pressure, current limiting, lack of phase, under voltage, underwater pressure, phase sequence automatic identification, cooling water temperature alarm protection and many other protection features. Power factor automatic adjustment function. From the cold charge to the casting during the entire cycle regardless of how the furnace conditions change can be achieved, automatically maintain the power to the furnace, so that the maximum amount of molten metal per kilowatt, the shortest same power heating time, thus increasing the profits of manufacturers,increased labor productivity.
2.Control line dedicated integrated box and high pressure area are fully isolated, keep the control room clean and cool. Greatly improve the control circuit board life and system reliability.
3.High-power converter devices preferred from international and domestic well-known manufacturers, and run at 50% of the rated capacity, so with 100% design safety factor, increasing the overall system reliability.
4.The equipment uses large air cooling copper, compared with the water-cooled copper, more energy for heating, increased efficiency, don't need maintenance.
5.Power start using zero voltage sweep start, no impact, in the state of no-load, heavy load, cold steel and other states can be reliable from the dynamic, stable and reliable, trouble-free for a long time and facilitate to maintenance.
5.Power start using zero voltage sweep start, no impact, in the state of no-load, heavy load, cold steel and other states can be reliable from the dynamic, stable and reliable, trouble-free for a long time and facilitate to maintenance.
Heating features:
1. Heating quickly, heating temperature uniformity, less oxidation loss, metal composition evenly.
2. Can be directly heated from the cold material, easy to replace.
2. Can be directly heated from the cold material, easy to replace.
Features:
Heating speed, less oxidation decarbonization:
As the principle of medium frequency induction heating is electromagnetic induction, the heat generated by the work piece itself, so this heating method heating quickly, oxidation very small and high heating efficiency, with good process repeatability.
As the principle of medium frequency induction heating is electromagnetic induction, the heat generated by the work piece itself, so this heating method heating quickly, oxidation very small and high heating efficiency, with good process repeatability.
A high degree of automation,without automatic operation can be achieved :
Automatic feeding and automatic discharge of the seizure device selected, coupled with the dedicated control software developed by our company, without automatic operation can be achieved.
Heating uniformly, high temperature control accuracy:
Heating uniformly, the core table temperature difference is small. The temperature can be precisely controlled by the temperature control system.
Simple Induction furnace replacement:
According to the different size of the work piece, to be equipped with different specifications of the induction furnace. Each furnace are designed with hydropower quick change connector, so that the furnace is easy, fast and convenient to replace.
Equipment protection completely:
A full set of equipment with water temperature, water pressure, over current, over voltage, lack of phase protection, and with over temperature, lower limit alarm device. So that reliable protection when the equipment in the fault, without damage to components.
Low energy consumption, no pollution:
High heating efficiency, compared with other heating methods, reducing energy consumption effectively. Equipment in line with environmental requirements, no pollution. In the forging industry, the energy consumption when heated to 1250 ºC is less than 390kwh / t.
With the group and optional form
Equipment composition
Peripheral heat equipment generally have intermediate frequency power supply, electric heating capacitor, induction furnace body, pneumatic or electric push material and other components. Automatic equipment also includes automatic feeding sorting device, flat vibration feeding or chain feeding device, pressure roller feeding device, temperature automatic control system.
Peripheral heat equipment generally have intermediate frequency power supply, electric heating capacitor, induction furnace body, pneumatic or electric push material and other components. Automatic equipment also includes automatic feeding sorting device, flat vibration feeding or chain feeding device, pressure roller feeding device, temperature automatic control system.
Power (KW) | 50 | 100 | 160 | 250 | 500 | 1000 | >1000 | ||||||
Frequency (KHz) | 10~1 | 10~1 | 8~1 | 6~1 | 2.5~0.5 | 1~0.5 | 1~0.2 | ||||||
Temperature (℃) | 1250~1100℃ For special materials such as molybdenum, the temperature can be above 1500 ℃ | ||||||||||||
Bar diameter (mm) | 10~25 | 10~30 | 15~40 | 15~58 | 50~100 | 50~100 | >100 | ||||||
Heating efficiency (Kg/h) | 145 | 300 | 444 | 750 | 1500 | 3000 | >3000 | ||||||
Consumption (KWh/t) | ≤360 | ||||||||||||
Note 1:The heating rate is data when heated to 1100 ºC. If the heating temperature is higher than 1100 ºC, the heating rate is reduced in proportion. According to the heating rate and the workpiece the number of pieces per hour can be calculated (ie, heating the beat)
Note 2:Furnace lining: silicon carbide, white steel jade, stainless steel and the overall knot four, the user can choose. If there is no special requirements, we will design according to the structural characteristics of any suitable. On the bolt headset and other single-ended heating, special-shaped material heating, non-standard design to provide imitation, narrow-type heating furnace.
Note 2:Furnace lining: silicon carbide, white steel jade, stainless steel and the overall knot four, the user can choose. If there is no special requirements, we will design according to the structural characteristics of any suitable. On the bolt headset and other single-ended heating, special-shaped material heating, non-standard design to provide imitation, narrow-type heating furnace.
Attachment 1:Power cabinet main components suppliers and some products parts equipment manufacturers.
NO. | ITEM. | SUPPLIERS AND MANUFACTURERS |
1 | Silicon controlled thyristor | TECH SEMICONDUCTORS |
2 | The freewheeling diode | TECH SEMICONDUCTORS |
3 | Main Fuse | Cooper Bussmann |
4 | Resonant capacitor | Xinanjiang power capacitor limited |
5 | Resistance capacitance | Xinanjiang power capacitor limited |
6 | Coil tube T2 | Chinalco Luoyang Copper Co., Ltd |
7 | Copper bar T2 | Chinalco Luoyang Copper Co., Ltd |
8 | Hydraulic pump station | YUCI Haydraulic CO,. Ltd. |
9 | Hydraulic valve station | YUCI Haydraulic CO,. Ltd. |
10 | Main switch for power cabinet | Zhejiang TENGEN |
11 | Silicon steel sheets | Wuhan Iron and Steel ( Group ) Corp./Baosteel |
12 | Hydraulic cylinder | YUCI Haydraulic CO,. Ltd. |
Installation and commissioning:
The user should first according to our foundation and plane layout to layout the foundation for the building, in accordance with the drawings and use the instructions to install the furnace and the power supply in place, water, circuit materials prepared completely. We dispatch engineers to guide equipment installation,and responsible for Commisioning, When training and installation just need pay wage to engineers.
Payment terms:Prepayment 30% in advance as depodsit;70% paid by T/T or L/C before delivery.
Delivery period: 30 days after the contract takes effect.
Service: Overseas Engineer Service Available.
The user should first according to our foundation and plane layout to layout the foundation for the building, in accordance with the drawings and use the instructions to install the furnace and the power supply in place, water, circuit materials prepared completely. We dispatch engineers to guide equipment installation,and responsible for Commisioning, When training and installation just need pay wage to engineers.
Payment terms:Prepayment 30% in advance as depodsit;70% paid by T/T or L/C before delivery.
Delivery period: 30 days after the contract takes effect.
Service: Overseas Engineer Service Available.
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