ACS-H Pp/Pe Ldpe Recycled Plastic Pelletizing Machine Plastic Pellet Machinery Recycling Machine

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Product Overview

Description





Made In China ACS-H Pp/Pe Ldpe Recycled Plastic Pelletizing Machine Plastic Pellet Machinery Recycling Machine
The acs series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step.applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by acs system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.


Aceretech Recyclable Plastics Include:
* LLDPE/LDPE/HDPE/PE/EPE film, crushed material, lithium battery film, foamed pearl cotton
* PP/OPP/BOPP/CPP film, woven bag,non-woven fabric (melt blown)
* PA66 fishing net, silk, factory trim, carpet
* PET/BOPET bottle flakes, film, silk, waste cloth, foam,optical film
* PTT wire
* EPS/XPS crushed material, cold briquetting foam, hot melt foam, insulation board
* HIPS/PC/ABS home appliance housing, electronic waste, factory plastic
* PVB crushed material, flakes
* PU


Application






Final Products




Product Paramenters


SPECIFICATIONS
Machine Model
ACS
Target Recycled Material
HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
Final Product Shape
Particles

System composition
Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration, Pelletizer, Water Cooling Device, Dehydration Section,
Conveyor Fan, Product Silo.
Output Range
150kg/h-1200kg/h
Feeding Device
Belt Conveyor (Standard), Roll Hauling off device (Optional)
Compactor Volume
300L-1400L
Diameter of screw
80mm-180mm (Standard)
Material of screw
38CrMoAlA (SACM-645), Bimetal (Optional)
L/D of screw
31/1, 32/1, 34/1, 36/1 (According to the characteristics of recycling)
Heater of barrel
Ceramic heater or Far-infrared heater
Cooling of Barrel
Air cooling of fans through blowers
Vacuum deashing exhaust
Two Double-zone vacuum degassing system (Standard)
Pelletizing type
Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
Voltage Standard
According to the Voltage of the Customer's Location
Optioanl device
Metal detector, Roll hualing off device, Masterbatch and additives feeder
Warranty
13 months from the date of bill of lading
Technical services
project design, factory construction, installation and recommendations, commissioning


Model
Screw Diameter (mm)
L/D
Extruder motor (kw)
Output capacity (kg/h)
ACS-H300/80
80
36
AC 55
160-220
ACS-H500/100
100
36
AC 110
300-380
ACS-H800/120
120
36
AC 132
450-480
ACS-H1000/140
140
36
AC 185
500-650
ACS-H1200/160
160
36
AC 250
800-1000
ACS-H1400/180
180
36
AC 315
1000-1200


Products Description


Feeding
Motor drives of conveyor belt and hauling device cooperate with abb inverter. feeding speed of conveyor belt or roll hauling off
is fully automatic based on how full the compactor’s room is. metal detector can be combined with belt conveyor and can interlock
with control system, to warn and stop the system, in case that metal is found in feeding section.


Sliding Gate With Servo Motor
It can handle both hard and soft materials. The sliding gate controls the residence time of the material in the compactor to achieve the effect of pre-drying and ensure that clean and dry material enters the barrel. Material that fails to achieve the treatment effect will not be able to enter the next process. PLC accurately controls the quantity of forced feeding materials to ensure production capacity.


Intelligent Control
Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system
modules can start by "one button only” Intelligence Stop: One button only Each related modular part in ACS system available to
shut down by only one button. Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk
occurred during machine running.


Remote Monitoring And Information Transmission
System program remote monitoring and transmission system,bluetooth both are available for ACS-Pro system realizing functions of remote monitoring and information transmission.


Single Screw Extruder
By screw’s rotation, the plastic material goes forward, to finish the processing of compacting, melting, homogenization. Material of screw adopts qualified nitride steel(38CrMoAlA), process of CNC, with nitride treatment, has the ability of corrosion
resistance and wear-resisting. With the specialized design of screw, even running with high speed, the material of polyolefin can
be well melted under lower temperature and lower melting pressure.


Barrel
It is part of screw pair, made of nitride steel, inner surface with nitriding treatment, to present higher surface hardness and
better wear-resisting. The hot energy generated by heaters transmits through the barrel to the inside plastic materials, makes the plastic melting; with the temperature sensors and cooling fans which assembled on each heating zone.


Vacuum Degassing
Its function is to remove the low molecule and remain moisture from the melts which happened during the plastic raw material
melting.
The vacuum degassing system consists of vacuum pump, vacuum room, filtering tank, pressure guage and pipelines. Vacuum pump is water ring type, forms the high negative pressure by the water sealing, suitable to waste gas and water enforcingly separate.


Plasticization And Degassing
A specialized single screw extruder applied to gently melt the pre-compacted material. the plastic scraps will be well melted, plasticized in a 34d to 36d processing section. with double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with water content.


2 In 1 Option
This model combines our self-developed self-cleaning filter.The new SCF self-cleaning filtration system makes non-stopping
recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.


Melt Filtration
A regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on
head of extruder to present significant filtration performance. the requirements on the filter echnology depend heavily on the
quality of the input material as well as the planned use of granules.


Pelletizing
Water ring pelletizing system set as the standard granulating method. self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. The production line can be equipped with three kinds of granulation methods: water circumferential cutting, water-cooled stretching, automatic stretching or underwater granulation.


Vibration Dry And Packing System
Advanced dewatering vibration sieve combining with horizontal- type centrifugal dewatering present high-performance dried pellets and lower energy consumption.


Production Silo
Storage in the production silo.


Plastic Granules
Final output: Plastic granules




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FAQ


YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
● ACERETECH is original manufacturer.
● If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
● The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.

SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY
● In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
● Each component before assembly needs strict control by inspecting personnel.
● Each assembly is in charge by a master who has working experience for more than 15 years
● After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory


THE AFTER-SALE SERVICE OF ACERETECH MACHINERY
● After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
● After the commissioning, we will package the equipment by the standard export package for shipment.
●According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
● Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.



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