l PCD
PCD(Polycrystalline Diamond)is a synthesized, extremely tough, intergroup mass of randomly orientated diamond particles in a metal matrix. It is produced by sintering together selected diamond particles at high pressure and temperature.

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Features:
--All our PCD PCBN blanks are imported from world famous companies including Element Six (DeBeers, E6), DI (GE), ILJIN, SMITH, SUMITOMO and TOMEI.
--The PCD CBN cutting tools have the advantages of high abrasive resistance, processing precision, good thermal conductivity and long service life.
---With sharp cutting edge , sharp, high precision,
---The body uses high quality tungsten carbide or steel.
-- Machines imported from UK, Germany, Japan
Application:
PCD may be cost effectively employed to machine the following broad range of materials:
- Non-ferrous metals and alloys including, aluminum, copper, bronze, brass, green tungsten carbide, precious metals and MMC's.
- Non-metallic materials including, ceramics, reinforced plastics, hard rubber, chipboard, MDF's and other fibreboards, etc.


 

PCD Recommended Cutting Condition
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Work piece
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Cutting Speed
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Depth of Cut
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Feed Rate
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(m/min)
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(mm)
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(mm/rev)
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Aluminum(5~8% SI )
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350~1600
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0.05~2.50
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0.10~0.40
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Aluminum(8~12% SI )
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350~1300
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0.05~2.50
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0.10~0.40
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Aluminum(14~18% SI )
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160~800
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0.05~2.50
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0.05~0.25
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Copper
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350~1000
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0.15~2.50
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0.05~0.20
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Sintered Carbid
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15~25
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0.05~0.60
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0.10~0.20
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Glass Fiber
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100~800
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0.15~0.50
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0.03~0.25
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Carbon
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160~700
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0.15~2.50
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0.15~0.40
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High Aluminum
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70~250
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0.05~1.50
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0.03~0.15
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Ceramics
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Wood
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1000-2500
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0.2~5.0
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010~0.50
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Materials to be Processed
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Products
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Nonferrous Metal
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Aluminum, Aluminum Alloy
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Piston, cylinder, wheel hub, transmission case, pump body, admission pipe and various shell parts for cars and motorcycles.
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Tank body, shell and compressor parts for airplanes and electro mechanical products.
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Precision machinery parts for cameras, duplicators and metrical instruments.
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Parts for pump body and oil press.
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Copper, Copper Alloy
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Axle, bearing bush, bearing and pump body for internal combustion engines and ships.
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Parts for various instruments, dynamo commutators, printed boards and electronic apparatus.
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Bearing, bearing bush, valve and shell body.
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Tungsten Carbide
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Sinter such as valve seat and cylinder, and semi-finished sinter.
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Others
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Various nonferrous metal parts such as magnesium and zinc.
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Nonmetal
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Wood
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Hardwood, artificial board, artificial abrasion resistant fiberboard.
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Reinforced Plastic
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Glass fiber and carbon fiber reinforced plastic.
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Rubber
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Roller for paper and rubber ring.
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Graphite
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Carbon rod.
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Ceramic
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Sinter such as sealing ring and plunger piston, and semi-finished sinter.
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How to order?
In order to supply the product you require we would need to have the following information:
1. The insert & tools designation - ISO code or drawing. 2. The type of abrasive (Diamond or CBN). 3. The material to be machined. As there any different series of PCD/PCBN is used for processing different targets. 4. Length of required PCD/PCBN cutting edge. 5. Any special features eg: Top rake or radius different to the code etc.
We hope to receive your drawing of indexable type insert and tools.
Our Services:
-- Reply the inquiries within 24 hours
-- Drawings after payment/according to the order
--Shipping Time: 6-15 working days
--FOB/EXW/CFR
-- Quality Control: Ensure 100% qualified
--MOQ 2pc,to test or according the order
--OEM /ODM/Customized design is available
--Catalog and samples could be supplied if requirement.
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