full automatic finger joint sharper and assembler processing machine line
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- Supplier: Shandong STX Machinery Trade Co. Ltd.
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Product Overview
Description
Product Description
Finger joint shaper line using servo drive, the processing efficiency is 150% higher than normal hydraulic transmission drive.
Finger joint assembler use 6.2m double- unit type. First cut-off then Press. Oil system motor power reach 4KW. Oil cylinder size is Dia.80mm*stroke 130mm. have stronger press power processing Rubber wooden 80mm width *80mm thickness.(96kgs/cm2)
Finger Joint shaper line with high efficiency,usually need 1pcs Finger joint assemblers follow to work. Max. processing 40m/min. One day work 8hours can processing 300Pcs finger joint boards(Material size: 500*50*14mm)
Whole line layout
Specification
MXZ3515PA Finger joint shaper | ||
Max. working width | 600mm | |
Max. working high | 150mm | |
finger joint teeth length | 12mm | |
main spindle speed | 6000r/min | |
drawing knife saw speed | 5600r/min | |
cut-off cutter speed | 5000r/min | |
FJ cutter outside Dia. | 160 mm | |
FJ cutter inside Dia. | 70 mm | |
working table size | 660×850mm | |
Main saw motor power | 11KW | |
saw motor power | 5.5KW | |
feeding motor power | 0.37KW | |
servo motor power | 1.8KW | |
air pressure request | 0.5～0.8Mpa | |
Net weight | 2000KG | |
overall dimension | 2380×1700×1400mm | |
MXZ3515T-PB finger joint shaper (with glue) | ||
Max. working width | 600mm | |
Max. working high | 150mm | |
finger joint teeth length | 12mm | |
main spindle speed | 6000r/min | |
drawing knife saw speed | 5600r/min | |
cut-off cutter speed | 5000r/min | |
FJ cutter outside Dia. | 160 mm | |
FJ cutter inside Dia. | 70 mm | |
working table size | 760×1400mm | |
Main saw motor power | 11KW | |
saw motor power | 5.5KW | |
feeding motor power | 0.37KW | |
servo motor power | 1.8KW | |
air pressure request | 0.5～0.8Mpa | |
Net weight | 2200KG | |
overall dimension | 2580×1700×1400mm | |
MF756A In-feed strap conveyor | ||
working table length | 1150 mm | |
working table width | 610mm | |
motor power | 0.37KW | |
overall dimension | 1980×725×920mm | |
MF746 Inventor strap conveyor(side feed) | ||
Processing width range | 30-150 mm | |
Processing thickness range | 18-80mm | |
motor power | 0.75kw*3pcs | |
overall dimension | 1900*1360*1300mm | |
MF756LC 90 degree Upender strap conveyor | ||
Processing width range | 30-150 mm | |
Processing thickness range | 18-80mm | |
motor power | 0.75kw*1pcs | |
overall dimension | 13600*650*1200mm | |
MF765 5meter Chain conveyor(per-joint sticks) | ||
working table length | 5000 mm | |
working table width | 650mm | |
Reduce motor power- speed：277RPM | 1.5KW*2PCS | |
Max. processing wood width | 200mm | |
overall dimension | 5050×830×920mm | |
MHZ1562A Finger Joint assembler | ||
Max.press joint length | 6200mm | |
Max.working width | 150mm | |
Max. working thickness | 18-80mm | |
Min. working length | 100 mm | |
Min. working width | 30mm | |
Min. working thickness | 15mm | |
Saw motor speed | 3700r/min | |
saw outside Dia. | 355 mm | |
Saw motor power | 3KW | |
In-feed reducer motor power | 1.5KW*2Pcs | |
Oil pump motor power | 4kw | |
working air pressure | 0.5～0.8Mpa | |
Max. output | 30m/min | |
Max. joint power | 7800 Kg | |
Overall dimension | 8300×1600×1560mm | |
NSK bearing
Spindle use the NSK bearing which from Japanese, we will Force analysis basic on the Stress point use double bearing. Cutter
install point will use the Dia. 70mm. make sure the spindle firm and stable during the High speed rotation
install point will use the Dia. 70mm. make sure the spindle firm and stable during the High speed rotation
Liear slide with unique dust-proof design, extended life
using Germany technical ROUST Precision in 0.02mm.Middle pre-press Linear slide design. In that
can improve its Stability & Durability. With ears and sliding seat, it is convenient for after-sales replacement. It is not necessary to disassemble the whole workbench
can improve its Stability & Durability. With ears and sliding seat, it is convenient for after-sales replacement. It is not necessary to disassemble the whole workbench
worm gear reducer transmission
Feeding belt use the worm gear reducer transmission. Small volume can Resist big Torsion . Transmission high Efficient, with high
range reduce speed .with special design reduce Noise
range reduce speed .with special design reduce Noise
PLC and servo
Inovance PLC with high operation speed. Normal Instruction only cost 0.22US , memory storage 26K.
servo Dirver: Inovance.1.8KW Servo motor: Inovance With high transmission and speed.
Glue Application system
use the profile teeth dip in type. make sure the glue can full of the wood.(Normal standard is 12*4mm,Special can make fit for Customer request)
Oil-water separator
The domestic well-known brand EASUN with large flow oil-water separator is adopted: make sure the air compressor dry. Avoid rust
failure caused by moisture entering the cylinder.
failure caused by moisture entering the cylinder.
Teeth protect system
can avoid damage the last wood stick was processed finger joint cutter processing
Encoder
Motor Max. electric over load reach 300%, Large torque. 17 bit
High decomposition optical encoder, difference from normal encoder.
High decomposition optical encoder, difference from normal encoder.
Hydraulic system
hydraulic system use Clogging pump hydraulic valve
Use air-cooled to cool the oil Temperature. avoid hydraulic system long time working.
Turnover conveyor: two frequency conversion belt conveyors are used to automatically dump the wood 90 degrees through the speed
difference and height difference and transport it to the chain machine.
difference and height difference and transport it to the chain machine.
Through the height difference and feeding speed difference between the black square belt conveyor and the green belt conveyor, the wood with good comb teeth can be naturally overturned and dumped by 90 degrees, and will automatically follow the green belt conveyor to the chain machine；The process can be flexibly adjusted according to the feeding speed of the chain machine and wood
picker, and the frequency converter hertz of the two conveyors can be adjusted。Compared with the traditional brush feeding or side feeding belt conveying, it is simpler and saves the replacement frequency of consumables
picker, and the frequency converter hertz of the two conveyors can be adjusted。Compared with the traditional brush feeding or side feeding belt conveying, it is simpler and saves the replacement frequency of consumables
FJ assembler feature
cut-off first then Press joint. There are with one set 5m chain conveyor with double in-feed reducer motor control. let the wooden have enough length (reach 6m) per-joint inside. In that can avoid wrong teeth joint. And use the inventor drive increase the feeding speed. （Chain conveyor use double high-speed reduce motor feeding .increase the processing speed. Also can adjust speed by Delta inventor. The special customized chain drives the wood to run faster and more stably）
FJ assembler feature
The upper and lower feeding wheels are driven by an independent 1.5KW decelerating motor. In that match with the Chain conveyor which using the reducer motor. ensure the wooden High-speed smooth entry reduces the chance of misalignment The cross beam is equipped with synchronization rod to ensure the synchronization of the whole upper pressure beam and prevent the cylinder damage caused by the extrusion of the upper pressure beam by the side pressure push plate.
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