Small laboratory aromatic oil animal and plant Chinese herbal medicine extraction and concentration equipment

Product Overview

Description

Small laboratory aromatic oil animal and plant Chinese herbal medicine extraction and concentration equipment

  

Our advantages:
Our own factory.
Customized.
Reliable quality.
Good price.
One year warranty.
Lifetime maintenance.

 

Equipment usage and overview

Experimental multifunctional extraction and concentration unit, electric heating multifunctional extraction and concentration unit, traditional Chinese medicine extraction and concentration equipment, traditional Chinese medicine extraction tank

 

Application overview

This equipment is the final product formed by our company's painstaking research and repeated design and transformation in this field for nearly two decades. The product is suitable for normal pressure and micro pressure in industries such as medicine and health care, plants, biopharmaceuticals, pigments, food and beverages, and chemical industries. , Water decocting, wet soaking, warm soaking, forced circulation of heat reflux, penetration, extraction and concentration of plant essential oils and aromatic oil components, and recovery and concentration of organic solvents, etc., in line with GMP medical standards, Y-TN series extraction and concentration unit Capacity: 5, 10, 20, 30, 50, 100, 200, 300, 500L, etc. It is mainly suitable for laboratory research and development and small and medium-sized trial production lines of universities, research institutes and enterprises and institutions.

 

How the equipment works

Experimental multifunctional extraction and concentration unit, electric heating multifunctional extraction and concentration unit, traditional Chinese medicine extraction and concentration equipment, working principle of traditional Chinese medicine extraction tank

Put the medicinal materials to be extracted into the extraction tank, and add a certain proportion of solvents such as water, ethanol, methanol, acetone, etc. according to the production process (add it according to the process). For the extraction of the original medicine, the extraction temperature can be set according to actual needs. The extraction is carried out according to the production process. After the extraction is completed, the pipeline valves are opened in sequence, and the liquid is pumped into the concentration tank for concentration. The temperature of the concentrated liquid is set at the required value, and the vacuum degree is maintained at -0.05 to -0.09MPA. The secondary steam generated during the concentration passes through the condenser and cooler to become the condensate and return to the extraction tank as a new solvent. Add the new solvent to the medicine. From top to bottom, through the medicinal material layer to the bottom of the extraction tank, the soluble components in the medicinal material are dissolved in the solvent in the extraction tank, and sent to the extraction tank as a new solvent, forming a new solvent and refluxing extraction until it is completely dissolved (the extract is colorless) and the concentration continues. , Until it is concentrated into the required specific gravity ointment, the colorless liquid in the extraction tank can be reused next time. 

 

Device feature description

Experimental multi-function extraction and concentration unit, electric heating multi-function extraction and concentration unit, traditional Chinese medicine extraction and concentration equipment, characteristics of traditional Chinese medicine extraction tank

1. The small multifunctional extraction and concentration unit has complete functions and can obtain a full-system vacuum, which can meet 11 extraction requirements such as volatile oil extraction, water extraction, alcohol extraction, animal viscera extraction, fractional extraction, and heat (temperature) reflux extraction;

2. The extraction liquid can be concentrated, the paste can be collected, and the organic solvent can be recycled

3. This equipment can use vacuum low-temperature extraction, effectively reducing the loss of heat-sensitive active ingredients. The extraction tank is equipped with two-stage stirring to make the relatively large materials fully contact with the solvent and accelerate the precipitation of the effective ingredients.

4. The small multi-functional extraction and concentration unit adopts a special structure on the concentration system, so that the final specific gravity of the product can reach 1.4, and the discharge is unblocked;

5. Concentrated liquid material: This equipment can use the combination of external heating natural circulation and vacuum negative pressure evaporation, the evaporation speed is fast, the concentration ratio can reach 1.3, the liquid material is in a fully sealed state without foaming, and the equipment is concentrated. The liquid medicine has the characteristics of no pollution, strong medicine smell, and easy to clean (open the upper and lower covers of the heater to clean).

6. It has a high degree of automatic control, convenient operation, accurate and reliable data collection;

7. When the hot reflux extraction and concentration unit is in use, the extraction equipment and the concentration equipment can operate independently or in linkage, which improves the rationality of the equipment's operation and is convenient and convenient to operate.

8. Alcohol recovery: large recovery capacity, using vacuum concentration process. Compared with the old similar equipment, the productivity is increased by 5-10 times, the energy consumption is reduced by 30%, and it has the characteristics of small investment and high recovery efficiency.

9. The equipment is equipped with reasonable, compact, compact and beautiful appearance. The heater and evaporator adopt stainless steel heat preservation structure, and the outer heat preservation layer is made of stainless steel sheet, and the surface is treated with mirror or matt. Meet the requirements for use under laboratory conditions, easy to operate and maintain;

10. This equipment is equipped with an oil-water separator and a high-efficiency condenser, which can extract plant essential oils such as aromatic oils.

11. The contact part of the extraction and concentration unit concentration system and the medicine is made of 304 material, and the heating chamber is an internally polished sanitary pipe, which meets the requirements of the relevant equipment provisions of the National Medical Products Administration on the "Quality Management Regulations for Drug Production" and the relevant national standards Claim.

12. The small multifunctional extraction and concentration unit can also be used in universities, scientific research institutions, hospitals, etc. as the extraction of new drugs, the determination of new process technical parameters, intermediate trials, the development of new varieties, the extraction of valuable medicinal materials, the recovery of volatile oil and the concentration of liquid medicines . To

 

Main technical parameters of the equipment

Model		TQ-5	TQ-10		TQ-30		TQ-50	TQ-100	TQ-200	TQ-300	TQ-500
Volume(L)		5	10		35		55	110	220	320	550
Heating power(KW)		5	8		12		12	18	30	48	60
Heating method		Electric heating, steam heating, thermal oil heating, hot water circulation
Vacuum degree		-0.06 ~ -0.085(Mpa),jacket pressure:0-0.3(Mpa)
Extraction temperature		Normal-100(adjustable)(℃)
Concentration temperature		40-80(℃)
Stirring power(KW)		0.09		0.15		0.20	0.20	0.40	0.40	1.2	2.0
Condensate area(M2 )		0.25		0.55		0.76	0.80	0.96	1.16	2.10	3.25
Heating area(M2 )		0.23		0.32		0.38	0.55	0.86	1.06	1.95	3.05
Vacuum pump(KW)		0.55		0.55		0.75	1.5	1.5	2.2	2.2	3.0
Machine size	L	1800		1800		2000	2200	2400	2600	2850	3200
	W	450		530		560	680	850	950	1100	1200
	H	1800		2100		2300	2600	2800	3200	3450	3650
Note: The above equipment model, volume, working pressure and temperature design can be designed and customized according to user requirements.

 

Note:

1. The power of the stirring motor in the chart is for reference. The power of the stirring motor, the stirring speed and the form of the stirring blade are determined by the nature of the material.

2. The unlisted volumes beyond the chart are manufactured according to user requirements. For more details about this equipment, please call to contact us.

3. Process parameters that need to be provided for the selection of activated carbon decolorization tank/stainless steel decolorization tank/dissolving tank: material properties, working pressure, working temperature, working conditions, etc.

 

Operation instructions and precautions

The entire extraction process of this equipment is completed in a closed circulatory system. It can be extracted at normal temperature and pressure, or at negative pressure and low temperature. It can meet various purposes such as water extraction, alcohol extraction, and oil extraction. The specific process requirements are determined by the manufacturer. Design by yourself according to drug performance requirements.

 

Extraction principle

1. Water extraction: Water and Chinese medicine are added to the tank in a certain proportion, and the jacket evaporation inlet valve is opened to start heating and extraction of steam. During the extraction process, a large amount of steam will be generated in the tank, and these secondary steam will be discharged from the steam port. The foam trap is condensed in the condenser, then enters the cooler for cooling, and then enters the gas-liquid separator for gas-liquid separation, so that the residual uncooled gas on the condenser is vented and escaped, and the liquid is returned to the extraction tank, and so on until extraction Termination, when the extraction liquid meets the requirements specified in the extraction process, stop heating.

Forced circulation: In the extraction process, in order to improve the extraction efficiency, a pump can be used to force the drug to circulate (but the forced circulation is not applicable to the extraction of starchy and viscous drugs), that is, the drug solution is discharged from the lower part of the tank. It is discharged, filtered through a pipeline filter, and then pumped back into the tank with a liquid medicine pump for reflux extraction.

Release of the extracted liquid: After the extraction is completed, the extracted liquid is discharged from the liquid discharge port in the lower part of the tank, filtered by a pipeline filter, and then transported to the concentrated liquid section by a liquid pump for concentration.

2. Alcohol extraction: First, add the medicine and ethanol into the tank in a certain proportion. The tank must be airtight. Open the jacket evaporation inlet valve to start heating and extraction. During the extraction process, a large amount of steam will be generated in the tank. The secondary steam is discharged from the steam port, passes through the bubble trap to the condenser for condensation, then enters the cooler for cooling, and then enters the gas-liquid separator for gas-liquid separation, so that the residual uncooled gas on the condenser is vented and escaped. The liquid returns to the extraction tank, and circulates in this way until the extraction is terminated. When the extraction liquid reaches the requirements specified in the extraction process, the heating can be stopped.

Forced circulation: In the extraction process, in order to improve the extraction efficiency, a pump can be used to force the drug to circulate (but the forced circulation is not applicable to the extraction of starchy and viscous drugs), that is, the drug solution is discharged from the lower part of the tank. It is discharged, filtered through a pipeline filter, and then pumped back into the tank with a liquid medicine pump for reflux extraction.

Release of the extracted liquid: After the extraction is completed, the extracted liquid is discharged from the liquid discharge port in the lower part of the tank, filtered by a pipeline filter, and then transported to the concentrated liquid section by a liquid pump for concentration.

3. Oil extraction: first add the Chinese medicine containing volatile oil into the extraction tank, open the circulation valve of the oil separator, close the bypass return valve, open the cooling water when the steam valve reaches the volatilization temperature, and cool the liquid medicine. Keep a certain level difference in the separator to make it separate

 

Accessories configuration and packing list

Experimental multi-function extraction and concentration unit, electric heating multi-function extraction and concentration unit, traditional Chinese medicine extraction and concentration equipment, traditional Chinese medicine extraction tank accessory configuration:

Quick-opening sanitary manhole, peeping light mirror, thermometer (pointer or LCD digital display), vacuum interface, vacuum gauge, CIP cleaner, material and liquid inlet and outlet, sampling port (sampling valve), return port, jacket heat Media import/export interface.

Packing list: 1. Product instruction manual 2. Product quality certificate 3. Pressure gauge 4. Safety valve 5. Gate valve steam inlet 6. Thermometer 7. Equipment drawing (CAD), installation drawing