water for injection in medical industry 100L LDS6 effect water distiller
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- Supplier: Shandong Eagle Machinery Co. Ltd.
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Product Overview
Description
Product Description
Specification
item | value |
Place of Origin | China |
Shandong | |
Brand Name | WEMAC |
Condition | New |
Type | Injectable Ampoule/Vial Production Line |
Video outgoing-inspection | Provided |
Machinery Test Report | Provided |
Marketing Type | Ordinary Product |
Warranty of core components | 1 Year |
Core Components | PLC, Gearbox, Motor |
Application | Tablet |
Weight (KG) | 4000KG |
Warranty | 1 Year |
Key Selling Points | High Safety Level |
Applicable Industries | Other |
Showroom Location | Italy, Pakistan, India, Russia, Kenya, South Korea, Algeria |
Material | Stainless Steel 304/316L |
Capacity | 100~6000L/h |
Function | water fou injection |
After-sales Service | Provided |
Keywords3 | PLC control |
After Warranty Service | 1 Year |
Suitable for | pharmaceutical industry |
Expandable function | purre steam generator |
Company Profile
WEMAC LDS series Multi effect water distiller is a kind of water for injection generation equipment using purified water as raw water, and heated by industrial steam.
The water for injection produced by LDS series Multi effect water distiller meets the requirements of WFI in Chinese Pharmacopoeia (CP2020), United States Pharmacopoeia (USP43) and European Pharmacopoeia (EP10).
Qualified raw water is pressurized by a multi-stage pump and then enters the condenser, and then enters each effect preheater in turn (the raw water is heated by secondary steam and distilled water in the condenser, and after entering each effect preheater is heated by condensed water of secondary steam, which will be heated by industrial steam condensed water in the first-effect preheater). Then it enters the first-effect evaporator and sprayed on the inner wall of the heating tube through the material water distributor, so that the material water flows in a film status on the tube wall, and is heated and vaporized by the industrial steam. The generated secondary steam with water droplets enters the steam-water separator from the lower end of the evaporation chamber, the separated pure steam enters the next effect as heating steam, and the unevaporated raw water enters the next effect, and the above process is repeated. The pure steam generated by the final effect enters the condenser and is cooled by condensing water from each effect except the first effect. After removing the non-condensable gas (depending on the model, the evaporator may also be equipped with such a continuous discharge device of non-condensable gas). Condensed gas becomes water for injection. The outlet generally undergoes online conductivity testing, qualified distilled water is output as water for injection, and unqualified distilled water will be discharged.
The water for injection produced by LDS series Multi effect water distiller meets the requirements of WFI in Chinese Pharmacopoeia (CP2020), United States Pharmacopoeia (USP43) and European Pharmacopoeia (EP10).
Qualified raw water is pressurized by a multi-stage pump and then enters the condenser, and then enters each effect preheater in turn (the raw water is heated by secondary steam and distilled water in the condenser, and after entering each effect preheater is heated by condensed water of secondary steam, which will be heated by industrial steam condensed water in the first-effect preheater). Then it enters the first-effect evaporator and sprayed on the inner wall of the heating tube through the material water distributor, so that the material water flows in a film status on the tube wall, and is heated and vaporized by the industrial steam. The generated secondary steam with water droplets enters the steam-water separator from the lower end of the evaporation chamber, the separated pure steam enters the next effect as heating steam, and the unevaporated raw water enters the next effect, and the above process is repeated. The pure steam generated by the final effect enters the condenser and is cooled by condensing water from each effect except the first effect. After removing the non-condensable gas (depending on the model, the evaporator may also be equipped with such a continuous discharge device of non-condensable gas). Condensed gas becomes water for injection. The outlet generally undergoes online conductivity testing, qualified distilled water is output as water for injection, and unqualified distilled water will be discharged.
1. Structure: The external preheater, condenser and first-effect evaporator are all designed with double tube sheets, and the inner tube sheet is expanded and welded externally to avoid cross contamination.
2. Separation device: three-stage separation with falling film evaporation, gravity separation and spiral flow.
3. Material: all parts in contact with raw water, water for injection and secondary pure steam are made of SS316L.
4. Thermal preservation and insulation: the evaporator, preheater, and condenser all use aluminum silicate needle punched blanket, which has good extensibility, light weight, excellent heat insulation and strong stability.
5. Surface treatment: The internal and external surfaces are electrochemically polished to effectively ensure the smoothness of the stainless steel surface. The external surface can also be sandblasted.
6. Energy saving and consumption reduction: Since the secondary steam is used step by step in each effect, the multi-effect water distiller has a high utilization rate of industrial steam and has obvious energy saving effects. With the increase in the number of evaporators, this energy saving effect becomes more obvious. At the same time, the amount of cooling water is also greatly reduced as the effect number increases. The five-effect distiller produced by our company uses a small amount of cooling water, and the six-effect distiller does not require cooling water.
7. Use stainless steel pipes as far as possible to directly stretch the elbow to avoid welding. Welding parts of pipelines and accessories should be automatically welded with argon protection (single-side welding and double-side forming process) to ensure welding quality, and electrochemical polishing after welding.
8. Provide verification materials such as endoscopic inspection photos, solder joint diagrams, pressure test and pickling passivation reports, and system design documents.
9. The control system adopts HMI+PLC fully automatic control, and the operation interface is simple. Various communication modes are available. Control system authority levels: at least three levels of authority can be set.
10. Online monitoring of parameters such as conductivity, temperature and flow. The recorder can choose a paperless recorder or a paper recorder to record and print key parameters.
11. The control system can be equipped with electronic signatures and electronic records to make the system control with audit trail function, and meet the requirements of GAMP 5 and 21 CFR PART 11.
2. Separation device: three-stage separation with falling film evaporation, gravity separation and spiral flow.
3. Material: all parts in contact with raw water, water for injection and secondary pure steam are made of SS316L.
4. Thermal preservation and insulation: the evaporator, preheater, and condenser all use aluminum silicate needle punched blanket, which has good extensibility, light weight, excellent heat insulation and strong stability.
5. Surface treatment: The internal and external surfaces are electrochemically polished to effectively ensure the smoothness of the stainless steel surface. The external surface can also be sandblasted.
6. Energy saving and consumption reduction: Since the secondary steam is used step by step in each effect, the multi-effect water distiller has a high utilization rate of industrial steam and has obvious energy saving effects. With the increase in the number of evaporators, this energy saving effect becomes more obvious. At the same time, the amount of cooling water is also greatly reduced as the effect number increases. The five-effect distiller produced by our company uses a small amount of cooling water, and the six-effect distiller does not require cooling water.
7. Use stainless steel pipes as far as possible to directly stretch the elbow to avoid welding. Welding parts of pipelines and accessories should be automatically welded with argon protection (single-side welding and double-side forming process) to ensure welding quality, and electrochemical polishing after welding.
8. Provide verification materials such as endoscopic inspection photos, solder joint diagrams, pressure test and pickling passivation reports, and system design documents.
9. The control system adopts HMI+PLC fully automatic control, and the operation interface is simple. Various communication modes are available. Control system authority levels: at least three levels of authority can be set.
10. Online monitoring of parameters such as conductivity, temperature and flow. The recorder can choose a paperless recorder or a paper recorder to record and print key parameters.
11. The control system can be equipped with electronic signatures and electronic records to make the system control with audit trail function, and meet the requirements of GAMP 5 and 21 CFR PART 11.
Capacity (L/h) | Industrial steam consumption(L/h) | Feed water consumption(L/h) | Cooling water consumption (L/h) | Dimensions (mm) | |
LDS100-4 | ≥100 | 30 | 110 | 80 | 1065*540*1900 |
LDS300-5 | ≥300 | 80 | 330 | 170 | 1610*650*2300 |
LDS500-4 | ≥500 | 150 | 550 | 550 | 1540*770*3150 |
LDS500-5 | ≥500 | 115 | 550 | 190 | 1900*770*3150 |
LDS1000-5 | ≥1000 | 250 | 1100 | 350 | 2200*1000*3400 |
LDS1000-6 | ≥1000 | 210 | 1100 | 0 | 2830*1000*3400 |
LDS2000-5 | ≥2000 | 520 | 2200 | 750 | 3000*1200*3600 |
LDS2000-6 | ≥2000 | 440 | 2200 | 0 | 3510*1200*3600 |
LDS3000-6 | ≥3000 | 670 | 3300 | 0 | 3600*1200*3750 |
LDS4000-6 | ≥4000 | 900 | 4400 | 0 | 4080*1250*4000 |
LDS5000-6 | ≥5000 | 1130 | 5500 | 0 | 4470*1450*4250 |
LDS6000-6 | ≥6000 | 1350 | 6600 | 0 | 4470*1450*4500 |
Noted
The price is for reference only, the plan needs to be formulated according to the customer's URS, and the product needs to be customized separately.
The price is for reference only, the plan needs to be formulated according to the customer's URS, and the product needs to be customized separately.
Shandong Weifang Eagle Medical Appliances Co, Itd (WEMAC) is located in the beautiful international capital of kite-Weifang. It is established in 1958(the former Weifang Medical Appliance factory) and changed into a limited company in 1999. With a new address in: Headquarters Base ABP, NO 2600 Zhuangjian Road, Kuiwen District, Weifang, Shandong. Including 70 high skilled technologist we have 530 staff and workers in total. Our engineers and technicians in high technology designing water distiller, pressure vessels and other professionals who are specialized in pressure vessels designing, R&D of electrical, mechanical manufacturing, welding technology, electric chemical polishing, and GMP validation, FAT etc.
As offering services for pharmaceutical, electrical and food industries. WemaC dedicates in the r&D. manufacturing and sales about the multi- effect water distiller for 14 years since 1996. We have experienced the transformation from the production of coiled pipes water distiller to multi-effect water distiller. from f series water distiller to s series water distiller. We have come into the top line of the international in mechanical design and electrical controlling. Based on the multi effect water distiller, we have accomplished the new development and manufacture in the upstream and downstream. Pay close attention
to the high quality pure water and WFI, we have formed a complete system of design and manufacture in 2 stages RO+EDI water treatment equipment, LDS series multi-effect water distiller,(single &double plate ) CZQ pure steam generator(single double plate), storage system, filtration system, preparation system sampling system and sanitary pipes connections etc.
We have automatic welding machines for large-scale plates longitudinal and circular seam pipes automatic welding, automatic polishing unit, electric-chemical polish work shop and perfect production examination center, also we own advanced spectrograph endoscope, roughness examination and nondestructive examination ents e have certification of design and manufacture the one and two grade pressure vessel, and practice the quality control
conception that material and document have the same importance Productions R&d strictly based on the pharmaceutical regulatory of GMP, automatic control according to GAMP requirement, we take the lead in offering the DQ, IQ, OQ, and FAT, Sat test validation to our customers in this area. which earns high reputation in domestic and abroad pharmaceutical industry. We have taken the most market share in China, and also developed the overseas market, with production exported to more than 40 countries in Afric, South American, European, East Asia, South Asia and Southeast asia etc.
With the spirit of Self-discipline and Social Commitment: we sincerely welcome all of the customers from domestic and overseas coming to our company for visit and have a good collaboration
As offering services for pharmaceutical, electrical and food industries. WemaC dedicates in the r&D. manufacturing and sales about the multi- effect water distiller for 14 years since 1996. We have experienced the transformation from the production of coiled pipes water distiller to multi-effect water distiller. from f series water distiller to s series water distiller. We have come into the top line of the international in mechanical design and electrical controlling. Based on the multi effect water distiller, we have accomplished the new development and manufacture in the upstream and downstream. Pay close attention
to the high quality pure water and WFI, we have formed a complete system of design and manufacture in 2 stages RO+EDI water treatment equipment, LDS series multi-effect water distiller,(single &double plate ) CZQ pure steam generator(single double plate), storage system, filtration system, preparation system sampling system and sanitary pipes connections etc.
We have automatic welding machines for large-scale plates longitudinal and circular seam pipes automatic welding, automatic polishing unit, electric-chemical polish work shop and perfect production examination center, also we own advanced spectrograph endoscope, roughness examination and nondestructive examination ents e have certification of design and manufacture the one and two grade pressure vessel, and practice the quality control
conception that material and document have the same importance Productions R&d strictly based on the pharmaceutical regulatory of GMP, automatic control according to GAMP requirement, we take the lead in offering the DQ, IQ, OQ, and FAT, Sat test validation to our customers in this area. which earns high reputation in domestic and abroad pharmaceutical industry. We have taken the most market share in China, and also developed the overseas market, with production exported to more than 40 countries in Afric, South American, European, East Asia, South Asia and Southeast asia etc.
With the spirit of Self-discipline and Social Commitment: we sincerely welcome all of the customers from domestic and overseas coming to our company for visit and have a good collaboration
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