Tomato juice production line automatic industrial tomato paste processing equipment

Product Overview

Description

Tomato juice production line automatic industrial tomato paste processing equipment

 

DESCRIPTION

Fresh tomatoes arrive at receiving line on trucks and are unloaded into a collection channel.The continuous circulation of water transports the tomatoes to the roller elevator and then leads the raw material to the sorting station.

After the raw material has been rinsed under a stream of clean water,at the sorting station,the staff remove stems,damaged tomatoes and tomatoes that are too small-which will all end up in the waste.Tomatoes suitable for processing proceed to the grinding station.At this stage,the pulp is preheated to 65-75℃ for the cold break process.

With the help of a pump,the heated tomato pulp is led to the extraction unit,which consists of two operating stations:a pulper and a refiner.Two products leave the extraction unit:the refined juice,for concentration,waste,heading for disposal.At this poit,the refined juice is collected in a large tank,which feeds the evaporator continuously.

The juice inside the evaporator goes through several stages-its concentration level will be increased gradually;the desired density will be obtained in the final,or"finisher",stage.The entire concentration process takes place in multi-stage evaporators,sized to preserve the characteristics of the product,and lengthen the working time between successive washings.Fenco evaporators can evaporate from 5000 to 70000l/h of water,processing 150 to 2000 tons of fresh tomatoes perday.

The concentrate is sent from the evaporator to the sterilization line tank.From here,it is pumped at high pressure first into the sterilizer-cooler,and afterwards,into the aseptic filler,to fill all available sizes into already sterilized bags.

The most popular product ------- tomato paste :
Tomato paste processing facilities require a constant supply of fresh tomatoes, and it is vitally important that the tomato processing line constantly operates at maximum capacity. If capacity drops below a certain threshold, or even worse, if paste cannot be made all day every day, then production has to stop completely while all the machinery is cleaned. This can lead to a lot of wastage, both of the fresh tomatoes waiting in trucks outside, and the tomatoes in the facility in various stages of processing.

 

TECHNICAL PARAMETER

Raw Material	Fresh Tomatoes
End Products	Concentrated Tomato Paste
End Products Brix Value	28-30 Brix or 36-38 Brix
End Products Containers	Aseptic bags in drums and Tin Cans
Capacity	20TPD-1500TPD

 

 

 

TOMATO PASTE CONCENTRATING

 

TOMATO PASTE STERILIZING

 

 

There are a series of activities behind each solution, which are constantly improved over time and systematized in a way, so that we can provide each customer with the services they need in the shortest possible time. On this page, we will list the main activities.

Customize projects to achieve customer goals
We design and manufacture customized machines, factories and production lines. We work closely with our customers to analyze the feasibility of the project. We studied the production capacity of the new factory according to the existing machines. We create solutions based on the plant area, the function of the installation facilities and their energy capacity.

Preliminary design and feasibility study of the project
The technical department drafts a feasibility check for the client and conducts a preliminary study to better evaluate the proposed investment.

3D design
In order to define the project, the technical department uses 3D software. This enables us to obtain the most realistic image of the machine or production line.

Turnkey device
In addition to designing and manufacturing machines and production lines for processing tomatoes, fruits and vegetables and aseptic filling, we are also the general contractor for the installation and start-up of a complete turnkey device. In addition, we also provide the engineering design of industrial complex, focusing on all utilities related to the facility - power, water, steam, compressed air, wastewater treatment system, etc... And everything necessary for the normal operation of the factory.

Turnkey device
If required by customers, we will also be responsible for the agronomic part of the project with the help of external consultants to produce raw materials. Assembly and start-up are carried out by our staff or, if necessary, by qualified and reliable partners with whom we have worked for many years. All of these provide customers with the opportunity to implement turnkey projects at a competitive cost.

Performance optimization of production line
We evaluate the status of existing machines and production lines in order to make the most appropriate modification suggestions to customers. In this way, we can carry out technical intervention through solutions that help improve product quality, improve production capacity and reduce plant operating costs. All this enables customers to operate competitively in the market in which they work.

Support at all stages of the project
For each project, we assign a project manager who, from the consultant's point of view, supports customers at all stages of the project and coordinates activities with internal stakeholders.

Quality control and certification
We adopt strict control methods to determine and ensure the quality of our installation. We carefully design the machine and use components with hygiene certification. We manufacture machines according to the certification guidelines and deliver them to factories that meet the required certification.

Quality control and certification
In addition, we also ensure that all products are inspected and tested before shipping the machine to the customer. We conduct inspections at all stages of the project: pre production, production, pre assembly, pre testing, packaging, delivery and final testing at the customer's site.

Support and technical assistance
The service can be on-site and online, depending on the steps of the project, from feasibility analysis, design and procurement, to pre assembly and pre testing, and then to the start-up of the plant.

After-sale service
We provide regular maintenance services to monitor plant operation, evaluate performance and prevent downtime.
Warranty and maintenance
All our machines have a 12-month warranty - the warranty applies to parts and factory construction. Every customer can rely on an extraordinary routine maintenance service. According to the service level agreement defined between the parties, the supply of spare parts foresees variable delivery, intervention and replacement times.

Laboratory analysis
The R & D department cooperates with the "most advanced" analysis laboratory in the field of food processing to carry out quality control and testing in farmland and raw materials.

 

 

 

Service flow chart