Induction Crucible Heating Furnace for Melting Metals Iron Smelting Machine Metal Casting Machinery For Steel Ingot Making
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- Supplier: Luoyang Ruixinsheng Industrial Technology Co. Ltd.
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Product Overview
Description
Products Description
Features of steel shell induction furnace:
It is mainly used in smelting steel, iron, copper, aluminum and alloy, etc. It has the characteristics of high melting efficiency,good electricity saving effect, uniform metal composition, less burning loss, fast temperature rise, easy temperature control and so on. Suitable for all kinds of metal smelting occasions.
Front Elevation
Left Elevation
Right Elevation
Steel Shell Melting Furnace
The open furnace body includes：Whirlwind dust removal environmental protection furnace lid and tilting furnace oil cylinder,Furnace lid lifting,new induction coil, energy saving yoke, full set of water inlet distributor, imported carbonless hose and so on.
It is mainly used in smelting steel, iron, copper, aluminum and alloy,etc. It has the characteristics of high melting efficiency, good electricity saving effect, uniform metal composition, less burning loss, fast temperature rise, easy temperature control and so on.Suitable for all kinds of metal smelting occasions.
Adopting hydraulic tilting device.The furnace is welded with high quality steel structure, which is more safe, firm and durable;The sensor is enclosed by a magnetic yoke,cover area more than 65%.Therefore, less magnetic flux leakage, high efficiency, save nearly 5% energy consumption than aluminum shell furnace.Equipped with anti-leakage alarm device, can predict in advance to through the furnace, so as to achieve the purpose of safe production.Meanwhile,it can be equipped with the furnace lining ejector device.
Adopting hydraulic tilting device.The furnace is welded with high quality steel structure, which is more safe, firm and durable;The sensor is enclosed by a magnetic yoke,cover area more than 65%.Therefore, less magnetic flux leakage, high efficiency, save nearly 5% energy consumption than aluminum shell furnace.Equipped with anti-leakage alarm device, can predict in advance to through the furnace, so as to achieve the purpose of safe production.Meanwhile,it can be equipped with the furnace lining ejector device.
The Power Cabinet
This set of equipment can realize fully automatic remote control, including PLC programmable controller, HMI man-machine interface or industrial control computer system, industrial control configuration software and various sensors. It can realize automatic operation,such as automatic constant temperature, automatic oven and anti-wearing furnace alarm, which is safer and more convenient to use.
The power cabinet body is designed with a fully enclosed structure, and the cabinet is made of 3mm steel plate. The protection class is IP54. The main power cabinet adopts a split modular design, which facilitates the installation and transportation ofequipment. All the originals used in the whole system are from well-known brands with reliable quality, and they must be rigorously tested and screened after the factory.
This series resonant dual-supply Intermediate frequency power supply is also equipped with a computer-aided management system. Not only can display real-time data and information of power supply operation, but also display the operating status and information of the entire system, and has functions such as automatic insulation, oven, furnace start, and fault archiving.
ACCESSORIES
Rated Capacity (t) | Rated Power (KW) | Input Voltage (V) | Input Current (A) | DC Voltage (V) | DC Current (A) | IF Voltage (V) | IF Frequency (HZ) | |||||||
0.1 | 100 | 3 Phases 380V | 160 | 500 | 200 | 2200 | 100-1000 | |||||||
0.25 | 200 | 352 | 400 | |||||||||||
0.5 | 400 | 650 | 800 | |||||||||||
0.75 | 500 | 816 | 1000 | |||||||||||
1 | 800 | 3 Phases 660V | 730 | 890 | 900 | 3000 | ||||||||
1.5 | 1200 | 1100 | 1350 | |||||||||||
2 | 1500 | 6 Phases 750V | 612 | 1000 | 1500 | 3500 | ||||||||
3 | 2000 | 816 | 2000 | |||||||||||
5 | 3500 | 1428 | 3500 | |||||||||||
8 | 5000 | 2040 | 5000 | |||||||||||
... | ||||||||||||||
Products advantages
Overview of the advantages of RXS's intermediate frequency electric furnace
A. Electric furnace is advanced--Full digital control.
B. Electric furnace has good energy saving--Low power consumption
C. Good reliability-- Mature technology, no worries.
D. Low failure rate-- Mature design, continuous improvement, so that the failure rate of equipment is almost zero
E. Good operability-- Flexible use, reducing operator requirements.
F. Good economy-- Reasonable price.
G. Specific technical performance:Power factor above 0.95, Small harmonics do not require reactive power compensation equipment, two furnaces can work at the same time, making full use of the evening trough time capacity. One set of equipment is equivalent to two sets of equipment. 15% energy saving compared to the same capacity general electric furnace.
B. Electric furnace has good energy saving--Low power consumption
C. Good reliability-- Mature technology, no worries.
D. Low failure rate-- Mature design, continuous improvement, so that the failure rate of equipment is almost zero
E. Good operability-- Flexible use, reducing operator requirements.
F. Good economy-- Reasonable price.
G. Specific technical performance:Power factor above 0.95, Small harmonics do not require reactive power compensation equipment, two furnaces can work at the same time, making full use of the evening trough time capacity. One set of equipment is equivalent to two sets of equipment. 15% energy saving compared to the same capacity general electric furnace.
Steel shell Products advantage
* The furnace shell adopts steel structure and occupies a small area.
* It is convenient to flip and dump the furnace body. Manual, electric and hydraulic tilting can be used.
* Furnace leakage alarm device can effectively protect the safety of person and equipment in time.
* The ejector device of furnace lining makes it fast and efficient to replace furnace lining and improve production efficiency.
* Good stability of steel shell furnace body is helpful to extend furnace lining life.
* The coil is surrounded by more than 70% of the yoke, reducing leakage
* The advantages of steel shell are firm, not easy to damage, strong security.
* The new type of water cable head and special cold pressing molding device invented by our company can minimize the displacement
of water cooling cable when tiltthe furnace and improve its service life.
* The role of the furnace coveristo minimize heat loss.
* According to the smelting metal material, designingspecific induction coil, so as to improve the utilization rate of
electricity.
* Strong coil support design eliminates the possibility of inter-turn short-circuit, inter-turn clearance is convenient for
maintenance, conducive to the release of moisture, greatly extending the service life of the induction coil.
* Adopting high performance insulation materials.
* Cooling rings are used at the top and bottom to extend the furnace lining life.
* Smoke collecting device can be used to improve working environment.
* It is convenient to flip and dump the furnace body. Manual, electric and hydraulic tilting can be used.
* Furnace leakage alarm device can effectively protect the safety of person and equipment in time.
* The ejector device of furnace lining makes it fast and efficient to replace furnace lining and improve production efficiency.
* Good stability of steel shell furnace body is helpful to extend furnace lining life.
* The coil is surrounded by more than 70% of the yoke, reducing leakage
* The advantages of steel shell are firm, not easy to damage, strong security.
* The new type of water cable head and special cold pressing molding device invented by our company can minimize the displacement
of water cooling cable when tiltthe furnace and improve its service life.
* The role of the furnace coveristo minimize heat loss.
* According to the smelting metal material, designingspecific induction coil, so as to improve the utilization rate of
electricity.
* Strong coil support design eliminates the possibility of inter-turn short-circuit, inter-turn clearance is convenient for
maintenance, conducive to the release of moisture, greatly extending the service life of the induction coil.
* Adopting high performance insulation materials.
* Cooling rings are used at the top and bottom to extend the furnace lining life.
* Smoke collecting device can be used to improve working environment.
Details Images
Copper bars
Inverter copper row uses electrolytic copper T2 copper row，purity is 99.9%，copper row thickness is not less than 6mm. The copper
row is connected to the intermediate frequency power supply and the induction furnace water-cooled cable.
row is connected to the intermediate frequency power supply and the induction furnace water-cooled cable.
Thyristor + Radiator Components
With high efficiency, no mechanical noise and wear, rapid response, small volume, light weight， Internal use of voltage regulation, power regulation, rectification integration technology.It also has constant current control, constant voltage control and constant power control.
Induction coils
The induction coil copper tube is made of Chinalco luoyang copper , which is made of solid, durable and highly conductive TU1
oxygen-free copper tube. and the induction coil is sandblasted as a whole, and the outer layer is made of 3M insulating porcelain
powder which is sintered at high temperature for many times to form a dense insulating coating.
oxygen-free copper tube. and the induction coil is sandblasted as a whole, and the outer layer is made of 3M insulating porcelain
powder which is sintered at high temperature for many times to form a dense insulating coating.
Corollary equipment
Cooling tower
Closed-circuit cooling system is not easy to scale and block waterways. The cooling efficiency is high, the water system is relatively stable, and almost no maintenance required. The power cabinet and the furnace body have independent cooling systems, which are easy to maintain.
Transformer
Power transformers are mainly made of silicon steel as a magnetic material.The core material used by power transformer mainly includes iron sheet, low silicon sheet, high silicon sheet, and steel sheet. Adding silicon into the steel sheet can reduce the conductivity of the steel sheet and increase the resistivity. It can reduce eddy current and reduce its loss.
About Us
Series resonant dual-supply induction melting furnace and parallel resonant induction melting furnace independently researched anddeveloped by the company, no matter in the power saving rate, melting rate, stability or humanization of the operation, it is in the leading position in the industry, and has been well received by users.
Specialized advanced technology and excellent equipment manufacturing are our company's characte-ristics. Metal induction smelting and induction heating industry is our service target. At present, our mature products include: 0.25t-40t intermediate frequency smelting, heat preservation, heat treatment, quenching and other series rectifier and series inverter equipment.
Our Services
Professional service staff at any time to answer your phone 7x24 hours, to provide you with professional product problem solving. also have professional network online customer service for you to answer questions.
We provide fast and reliable emergency service. send professional maintenance personnel to arrive at the scene within 24 hours.Professional service staff at any time to answer your phone 7x24 hours, to provide you with professional technical guidance, help you remote diagnosis, we always provide you with a full range of after-sales support.
Packing & Delivery
Packing: Usually machine is packed with wooden case and standard export carton, plywood carton or as your requirement.
Ship: By sea/air/train/car
Port：Tianjin，Qingdao，Shanghai
Lead Time :
Ship: By sea/air/train/car
Port：Tianjin，Qingdao，Shanghai
Lead Time :
Quantity(Set) | 1 | >1 |
Est. Time(days) | 15 | To be negotiated |
FAQ
Q1: If the device fails, how to solve it quickly?
Q2: What advantage do you have over others?
Q3: Why is your induction furnace more stable?
A1: The engineer will quickly determine the cause of the fault and guide
the replacement of the accessories based on the operator's description, as well as the pictures and videos. If it can't be solved,we will send engineers to the site for repair.
the replacement of the accessories based on the operator's description, as well as the pictures and videos. If it can't be solved,we will send engineers to the site for repair.
Q2: What advantage do you have over others?
A2: We can customize the most suitable products according to the customer'sspecific conditions, so that the equipment is more stable and more efficient, and the customer's benefit is maximized.
Q3: Why is your induction furnace more stable?
A3: With more than 20 years of experience, we have developed a reliable control system and a simple operating system. We have a number of technical patents.
Q4: What is your warranty?
Q4: What is your warranty?
A4: We provide you with lifetime technical support for free. Spare parts are provided free of charge during the warranty period. In the case of more than one year warranty, we will provide spare parts at cost price.
Q5: Are you a manufacturer or a trading company?
Q5: Are you a manufacturer or a trading company?
A5: We are a scientific and technological innovation enterprise integrating R&D, design, production and service.
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