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High shear granulating machine
Operation Principle
The rapid mixture granulator is a new generation of wet-mixer granulator, developed based on the old model but adopting newer technologies, this model provides the perfect integration of both. Its working principle is: powdered material is mixed into a wet, soft material by the bottom mixing paddle, and then it is cut into wet, uniform granules.
Features of high shear granulating machine
1. This high speed mixing granulator utilizes a horizontal cylindrical structure, in order to cause the material to roll continually and quickly during the mixing process, thus reaching a perfect mixed effect.
2. The drive has an air-filled, sealed shaft, which when cleaning, can be changed to water.
3. Fluidization granulation creates a product with good fluidity which is suitable for the next process, such as tablet pressing or granulating.
4. Compared with the traditional process, adhesive consumption is reduced by 25%, thus the drying time is be shortened significantly.
5. In using the high speed mixing granulator, dry mixing is done for two minutes, and then granulating for one to four minutes. This is an improvement of up to five times that of the traditional process.
6. Dry mixing, wet mixing, and granulating are all achieved in the same sealed chamber, which reduces the processing steps, and it conforms to GMP requirements.
7. The entire operation is safe.
Technical Parameters of high shear granulating machine
Name | Tpye | ||||||
50 | 150 | 200 | 250 | 300 | 400 | 600 | |
Volume(L) | 50 | 150 | 200 | 250 | 300 | 400 | 600 |
Output capacity (Kg/batch) | 15 | 50 | 80 | 100 | 130 | 200 | 280 |
Mix speed (rpm) | 200/400 | 180/270 | 180/270 | 180/270 | 140/220 | 106/155 | 80/120 |
Mix power (Kw) | 4/5.5 | 6.5/8 | 9/11 | 9/11 | 13/16 | 18.5/22 | 22/30 |
Shear speed (rpm) | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 |
Shear power (Kw) | 1.3/1.8 | 2.4/3 | 4.5/5.5 | 4.5/5.5 | 4.5/5.5 | 6.5/8 | 9/11 |
Compress air consumption (m3/min) | 0.6 | 0.9 | 0.9 | 0.9 | 1.1 | 1.5 | 1.8 |


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1.Customer plant installation:
2.After-sell service:
a.> Guarantee Time:All of our machines guaranteed for trouble free performance for a period of 12 months from commissioning in buyer place.
b.>Installation,Commissioning and Training
Installation guidance,Commissioning guidance and Training for buyer's technicians and other after sell service all for free.The buyer shall bear all expenses incurred in the trip of engineer for Installation guidance,Commissioning guidance and Training, including air tickets(come & back), meal, hotel accommodation and local transportation.
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