Electric Arc furnace graphite electrode indian market

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Product Overview

Description



Product Description


Graphite electrode is made of petroleum coke and imported needle coke. It is widely used in electric arc furnace and refining furnace. It is suitable for producing alloy steel and other metal and nonmetallic materials. Varieties: ordinary power, high power, quasi ultra-high power (non-national standard), ultra-high power graphite electrode, specification Φ 300- Φ 600, this product has low resistivity, good conductivity and thermal conductivity, good oxidation resistance, strong thermal shock resistance and mechanical vibration resistance, High mechanical strength, high mechanical processing strength and other characteristics.


1.Properties                      Unit:mm



      

              Item
    

Unit
                                                      Norminal Diameter
                   UHP
                       HP
                 RP
≤400mm
≥450mm
≤400mm
≥450mm
≤300mm
≥350mm

Resistance
E

μ Ω .m
≤5.5
≤6.5
≤8.5
N
≤4.5
≤5.5
≤6.5
Bending
Strength
E

    MPa
≥11.0
≥10.5
≥9.8
≥8.5
≥7.0
N
≥20.0
≥16.0
≥15.0
   Elastic
 Modulus
E
  
    GPa
≤14.0
≤12.0
≤9.3
N
≤18.0
≤16.0
≤14.0
     Bulk
   Density
E

  g/cm3
≥1.66
≥1.67
≥1.62
≥1.60
≥1.53
≥1.52
N
≥1.75
≥1.73
≥1.69
    CTE
(100-600℃)
E

10-6/℃
≤1.5
≤2.4
≤2.9
N
≤1.4
≤2.2
≤2.8
                       Ash
      %
≤0.3
≤0.3
≤0.5


Note:The above data for your reference.



2.Suggested Current Capacity and Current Density           Unit:mm



Norminal
RP
HP
UHP
mm
Current load
          A
Current Density  A/cm2
Current load
             A
Current Density A/cm2
Current load
           A
Current Density A/cm2
200
5000-6900
15-21
5500-9000
18-25
250
7000-10000
14-20
8000-13000
18-25
9200-15100
21-30
300
10000-13000
14-18
13000-17400
17-24
13000-22000
20-30
350
13500-18000
14-18
17400-24000
17-24
20000-30000
20-30
400
18000-23500
14-18
21000-32000
16-24
25000-40000
19-30
450
22000-27000
13-17
25000-40000
15-24
32000-45000
19-27
500
25000-32000
13-16
30000-48000
15-24
38000-55000
18-27
550
32000-40000
13-16
37000-57000
15-23
48000-60000
18-24
600
38000-47000
13-16
44000-67000
15-23
52000-72000
18-24
700
45000-54000
13-16
54000-73000
15-23
62000-95000
18-24






3.Product Flow



Step 1.raw material

Raw material adopt High quality imported needle coke






Step 2 Crushing and preportioning

After crushing and screening in the mechanical equipment the needle coke preportioning as per formula.


Step 3 Mixing

The raw material after proportioning will be mixed with a proper portion of coal tar and heated to make it become paste with plasticity.

Step 4 Forming 

The paste after cooled to the process temperature will enter into the pressing machine and forming as per the product specification.



Step 5 Baking 

In the baking furnace,the green electrode will be baked to the specified temperature as per the process requirement.

Step 6 Pitch impregnation

Then impregnated by coal tar as per specific prpcess to improve the electrode density and mechanical strength then baking again to improve electrode performance.

Step 7 Graphitizing

The product after baking will be heated to 3000℃ inthe graphitization furnace,it’s carbon atom structure will rearrange to specific crystalline form.



Applications


The main uses of graphite electrodes are as follows:
(1) for electric arc steelmaking furnace. Graphite electrodes for steelmaking account for about 70-80% of the total amount of graphite electrodes.
(2) used in mine electric furnace. Graphite electrode thermoelectric furnace is mainly used to produce ferroalloy, pure silicon, yellow phosphorus, matte and calcium carbide.
(3) used in resistance furnace. For resistance furnace production and processing of graphite products, glass melting and production of silicon carbide and so on.






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