OEM Manufacture Custom Plastic Moulding Products Abs/POM/ PMMA/PC/PA/ Parts Plastic Injection Molding Service
- Category: >>>
- Supplier: Dongguan Ddprototype Manufacturing Co. Ltd.
Share on (1600524712907):
Product Overview
Description
Specifiction
Product Description | ODM plastic injection molding | ||||||
Mold Material | Aluminum,45#, P20, H13, 718, 738, 1.2344, 1.2738, S136, NAK80, and so on | ||||||
Mould Base Material | LKM, FUTA, HASCO, DME,...etc. | ||||||
Mold Life | 3k-800k shots (depend on your environment) | ||||||
Mould Precision | Reach to +/-0.001mm | ||||||
Runner System | Hot runner and Cold Runner | ||||||
Plastic Materials | PS, ABS, PP, PVC, PMMA, PBT, PC, POM, PA66, PA6, PBT+GF, PC/ABS, PEEK, HDPE, TPU, PET, PPO,...etc. | ||||||
Silicon Rubber Material | NR, NBR, SBR, EPDM, IIR, CR, SILICONE, VITON,etc | ||||||
Drawing Format | IGES, STEP, AutoCAD, Solidworks, STL, PTC Creo, DWG, PDF, etc.. | ||||||
In-Mold Decoration, Injection Mould, Plastic Mold, Overmould, 2K Mould, Die-Casting Mould, Thermoset Mold, Stack Mold,Interchangeable Mold,Collapsible Core Mold, Die Sets, Compression Mold, Cold Runner System LSR Mold,...etc. | |||||||
Mold Making Lead Time | T1, 4-5 weeks, Part measurement report (upon required). | ||||||
Mould Base | Hasco Standard, European Standard, World Standard | ||||||
Surface Finish | Polishing finish,Texture Finish,Glossy Finish,Painting,Slik print,Rubber Painting etc | ||||||
Cavity/Core Steel | P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 ...etc. | ||||||
Hot/ Cold Runner | HUSKY, INCOE, YDDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand...etc. | ||||||
Design Softwares | CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA....etc. | ||||||
Equipments | High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine for trial out mold from 50-3000T available. | ||||||
Main Field | Home appliance, Medical device, Electronic device, Automotive parts, Tele-communication, Lighting control equipment, digital device, Robots, etc. | ||||||
Company Profile
DONGGUAN DDPROTOTYPE MANUFACTURING Co.,Limited
DDPROTOTYPE has In-house tooling shop- fully equipped 3000 square meter tool room,making sure your molds making in house,providing free mold routine maintenance,and also mold repair work if you need.
Meanwhile 90 ton - 800 ton injection molding machines 17 sets,2000 square meter injection molding room including 450 square meter M7 class clean room.DDPROTOTYPR can produce parts from 0.01pound to 13 pounds.
Meanwhile 90 ton - 800 ton injection molding machines 17 sets,2000 square meter injection molding room including 450 square meter M7 class clean room.DDPROTOTYPR can produce parts from 0.01pound to 13 pounds.
DDPROTOTYPE has passed ISO9001 quality management system certification, ISO13485 medical devices quality management system certification.We use precision testing instruments, such as CMM, laser 2D and 3D measuring instruments, high definition camera and microscope,etc.…to ensure the quality of the products.
M7 Class Clean Room
DDPROTOTYPE has 450 square meter M7 class clean room with 4 injection machines which can handle medical parts and food related product.
Injection Molding Shop
DDPROTOTYPE has 90 ton - 800 ton injection molding machines 17 sets,could produce parts from 0.01pound to 13 pounds.
Mold Making Engineer Team
DDPROTOTYPE has 8 senior engineers for mold making,all of them have more than 10 years experience.And all of them can speak English.
Precision CNC Machining
CNC Machining Shop
EDM Machining
Mold Making
Mold Maintenance
Mold Manufacturing
Injection Molding Machines
Production Line
Parts Conveyor
Molds & Parts
DDPROTOTYPE Capabilities
Design for manufacturability (DFM) covers every aspect of the injection molding process from part design, mold tooling design, and materials selection to processing.
DDPROTOTYPE can make rapid mold tools from Aluminum 7075, P20, and NAK80 semi-hardened steels and H13 fully-hardened steel. We also offer standard SPI finishes, EDM texturing and a range of etched textures including Mold-Tech® MT series and VDI® 3400 series.
In order to fully satisfy the need for rapid production and low cost reduction, normally we utilize the Master Unit Die
Quick-Change (MUD) System which is proven to save rapid tooling process time and reduce costs.
Quick-Change (MUD) System which is proven to save rapid tooling process time and reduce costs.
Application of Injection Molding
DDPROTOTYPE is a trustworthy provider of advanced injection molding services. We offer a complete manufacturing solution that covers every aspect of positive material identification, tool making, part fabrication, finishing, and final inspection. Manufactured 1.23 million injection molded parts in 2021, established partnerships with 42 well-known companies in 30 countries around the world, covering household goods, electronic parts, food parts, robot parts, medical parts, auto parts, especially in rechargeable batteries and In the field of charging piles, it has won the long-term trust of BYD.
Material Type | Abbr | Description and Typical Applications | ||||
Acrylonitrile Butadiene Styrene | ABS | Opaque & tough / Phones & computers | ||||
Polypropylene | PP | Opaque & tough / Beer crates | ||||
Polystyrene | PS | Clear & Brittle / Toys & model kits | ||||
Polystyrene High Impact | HIPS | Opaque & tough / Toys & model kits | ||||
Acetyl | POM | Natural & very tough / Gears & bearings | ||||
Polycarbonate | PC | Clear and very tough / Street lamp covers & safety helmets | ||||
Plasticized Polyvinylchloride | PVC | Opaque & flexible / Shoe soles & electrical insulation | ||||
Polyamide 6 | PA6 | Opaque & very tough / Bushes, bearings & curtain fittings | ||||
Polyamide 6.6 | PA6.6 | Opaque, tough and rigid / Housings & handles | ||||
Polyamide 12 | PA12 | Opaque tough & rigid / Air filters & spectacle frames | ||||
Polyethylene low density | LDPE | Waxy tough & flexible / Kitchenware & sealing lids | ||||
Polyethylene high density | HDPE | Waxy tough & stiff / Crates & chair seats | ||||
Thermoplastic Elastomer | TPE | Flexible & tough / Seals & washers | ||||
Thermoplastic Rubber | TPR | Flexible & tough / Seals & washers | ||||
Acrylic | PMMA | Transparent & Brittle / Lenses & car lights &Display | ||||
Polystyrene General Purpose | GPPS | Clear & brittle / Ball point pen barrels | ||||
Polyphenylene Sulphide | PPS | Brown & very strong / Guides & bearings | ||||
Polyphenylene Oxide | PPO | Tough & stable / Electrical parts | ||||
Rigid Polyvinyl Chloride | UPVC | Opaque & tough / Fascia fittings & guttering | ||||
Styrene Acrylonitrile | SAN / AS | Clear & brittle / Table & picnic ware | ||||
Polyether Sulphone | PES | Clear & tough / Metal replacement parts | ||||
Cellulose Acetate | CA | Clear & tough / Spectacle frames | ||||
Quality Inspection
Quality Inspection Equipment
* Hexagon Coordinate Measuring Machine (CMM) 800×1200×600 (mm), MPE 3.0μm.
* ScanTech PRINCE775 Handheld 3D Scanner Laser: 7+1 red laser crosses,Accuracy Up to 0.03mm.
* Granite Inspection Table, 1200×1000 (mm) / 1000×750 (mm).
* Digimatic Heitht Gages, 0-600 (mm).
* Full Range of Vernier Caliper, 0-100-150-200-300-600-1000 (mm).
* Outside Micrometers / Digimatic Holtest, 0-25-75-100-125-150 (mm) / 12-20-50-100 (mm).
* Full Range of Pin Gage / Gage Block, 0.5-12 (mm) / 1.0-100 (mm), Step 0.01mm.
* Surface Roughness Tester, Hardness Tester, etc.
Manufacturing Technique
Molds
Rapid Tooling
Rapid Tooling Services
Rapid tooling, sometimes known as prototype tooling or bridge tooling, is a fast and cost-efficient way to carry out low-volume injection molding for a variety of types of plastic parts.
In most cases, rapid tooling is the most cost-effective option for an order of 100–2,000 units: too many for 3D printing, CNC machining, or urethane casting, but not enough to justify mass production tooling.
Insert Molding Services
Insert molding is similar to overmolding, but the substrate is not necessarily plastic and does not have to be produced via injection molding. For example, insert molding can be used to add a plastic coating to a pre-fabricated metal part.
Common parts made by insert molding include sharp handheld tools, such as scalpels, which consist of a metal blade partially housed within a plastic handle. Insert molding is also frequently used to create products that incorporate bushings, clips, and fasteners
Common parts made by insert molding include sharp handheld tools, such as scalpels, which consist of a metal blade partially housed within a plastic handle. Insert molding is also frequently used to create products that incorporate bushings, clips, and fasteners
Overmolding Services
Overmolding uses injection molding to create a part from multiple materials. This process adds an injection-molded layer of material over an existing injection-molded workpiece. The overmolding process produces chemically bonded parts made using multiple materials.
Micro molding Services
Micro molding is a specialized service for making unlimited volumes of parts on the small scale. For advanced micro mechanical devices, micro molding can save both time and money.
Liquid Silicone Rubber injection molding
Liquid silicone injection molding is ideal for creating detailed, temperature-resistant parts from thermosets liquid silicone, either alone or with overmolding.
Partner & Customer
JON from Belgium Appreciates DDPROTOTYPE
Jan, CEO of a Belgian multinational medical company, and his team visit our factory. They reviewed our CNC machining shop, injection molding shop, EDM shop, wire EDM shop, grinding shop, quality room and assembly shop. There is no doubt that our extensive experience in medical equipment, home appliance mould manufacturing and plastic production increases our confidence in further cooperation.
Brooks from USA Highly Recognized DDPROTOTYPE
Brooks has built a high-end toy company in California and has been working with DDPROTOTYPE since 2019. He commented on DDPROTOTYPE:
Hello Vivian,
I am so happy for all these smooth work. I believe we soon will have more works with DDPROTOTYPE. I hope you and your family are doing well.
I am so happy for all these smooth work. I believe we soon will have more works with DDPROTOTYPE. I hope you and your family are doing well.
Why Choose Us
Friendly Service
With one-on-one support service from a professional technical sales team that responds quickly within hours and always attends to every detail of your needs, you will have a great customer experience from start to finish.
Excellent Quality
ISO9001/ISO13485 certified factory ensures that your project meets strict quality specifications and reflects our commitment to continuous quality improvement and customer satisfaction.
Cost-effective Solution
Our confidence comes from the recognition of our customers around the world. We are the best supplier of “Made in China” you are looking for, providing more cost-effective solutions and more competitive prices.
Great Experience
Comprehensive production capacity, including in-house machining and post-processing, and integration of manufacturing resources across China. This allows us to fully meet your needs for any project from prototype to production.
Fast Turnaround
We are a trusted partner that will not only help you meet your most difficult manufacturing challenges, but will also work with you to develop and follow production schedule that meets your needs and understand the importance of on-time delivery.
FAQ
Q1: Are you a trading company or factory?
A: We are direct factory with more than 100 employees as well approximate 3,500 square meters workshop area, in Shenzhen, China.
Q2: How can I get the quotation?
A: We will submit the quotation in 24 hours if getting detailed information during working days. In order to quote for you earlier, please provide us the following information together with your inquiry:
1)3D Step of Files and 2D Drawings
2) Material requirement
3) Surface treatment
4) Quantity (per order/per month/annual)
5) Any special demands or requirements, such as packing, labels, delivery, etc.
Q3: What shall we do if we do not have drawings?
A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.
Q4: Do you provide samples? Is it free or extra?
A: Yes we offer free sample but do not afford the shipping cost.
Q5: ls your company currently participating in any Customer Certification Program?
A: ISO 16949, ISO 13485, ISO 9001
Q6: Do you provide assembly service?
A: We offer products design and 3D print service, we have 15 injection machines and 2 assembly lines, we can provide production run and assembly service.
Q7: How do you provide after-sales service?
A: We provide after-sales service within two years after per customer receives the mold. If the mold is damaged within two years, we can send the new replacement mold fittings for free.
A: We are direct factory with more than 100 employees as well approximate 3,500 square meters workshop area, in Shenzhen, China.
Q2: How can I get the quotation?
A: We will submit the quotation in 24 hours if getting detailed information during working days. In order to quote for you earlier, please provide us the following information together with your inquiry:
1)3D Step of Files and 2D Drawings
2) Material requirement
3) Surface treatment
4) Quantity (per order/per month/annual)
5) Any special demands or requirements, such as packing, labels, delivery, etc.
Q3: What shall we do if we do not have drawings?
A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.
Q4: Do you provide samples? Is it free or extra?
A: Yes we offer free sample but do not afford the shipping cost.
Q5: ls your company currently participating in any Customer Certification Program?
A: ISO 16949, ISO 13485, ISO 9001
Q6: Do you provide assembly service?
A: We offer products design and 3D print service, we have 15 injection machines and 2 assembly lines, we can provide production run and assembly service.
Q7: How do you provide after-sales service?
A: We provide after-sales service within two years after per customer receives the mold. If the mold is damaged within two years, we can send the new replacement mold fittings for free.
We Recommend
New Arrivals
New products from manufacturers at wholesale prices
