Automatic TIG Welding Copper Foil Strip Winder Transformer Foil Winding Machine

Product Overview

Description

Introduction

 

Automatic TIG Welding Copper Strip Winder LV Transformer Foil Winding Machine BRJ1400-2 is used to wind transformer foil coils and other similar products, the foil conductor can be copper or aluminum strip. This kind of transformer winding equipment can handle one or two layers of foil conductor and one or two layers of insulation material (such as paper or similar material). Bus bars are welded with TIG welding process. The automatic foil edge alignment makes sure that the coil edges are straight and smooth when winding. Control system is based on PLC.

 

Main Components

 

1.Main frame

2.Winding unit

3.Foil decoiler

4.Insulation decoiler

5.End-fill strip feeder

6.Cleaning system

7.Cutting system

8.Foil deburring system

9.Edge alignment system

10.Automatic welding unit

11.Electronic control system

12.Pneumatic system

 

Technical Parameters

 

Typical standard specifications of BRJ1400-2 are shown below, however these can be easily modified as requested. 

Axial Length (foil width):	1,400mm
Axial Length (incl. lead bar):	1,550mm
Max. OD. of Finished Coil:	1,000mm
Max. ID. of Finished Coil:	130mm
Finished Coil Shape:	oval, round and rectangular
Conductor Foil Material OD.:	1,000mm
Conductor Foil Material ID.:	500mm
Conductor Decoiler Shaft:	adjustable Dia. range 400-520mm
Welding Mode:	TIG
Welding Speed:	0-0.8m/min
Cutting Mode:	Electric disc shear
Cutting Speed:	0.8 m/min
Number of Insulation Decoiler:	2
Insulation Material OD.:	≤400mm
Insulation Material ID.:	76mm
Electronic Control System:	PLC
Counting Turns Range:	0 - 9999.9