Rim of Two Piece Toilet Bowl High Pressure Casting Machine with 2 12 Sets Resin Working Mold High Technology

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Product Overview

Description



Product Description


This pressure casting machine with 12 modules is used to produce rim of toilet bowl, wash basin, lid which is modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green rim of two piece toilet.
Its' advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.





Detailed Pictures


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Machine Advantage:


 


1. Suitable for producing different model rim of two piece toilet bowl, wash basin, lid.
2. Flexible for different capacity, low invest cost.
3. Machine advantage:
High auto control, low labor strength;
Small floor space with low building cost;
The machine chooses Siemen PLC 1500 series, can realize remoting control and   fault eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.


 


 



















































Capacity calculation, sample by 12 module type



Daily working time



22.5



Hours/day



1350



Mins/day



Q’ty of module



12



1 pcs of mould/module



Casting cycle



30



Mins



Daily output



540



pcs



Average manpower output



Q’ty of shift per day



3



 



Manpower per shift



4



 



Average manpower output



45



45 pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching, body turnover, rim sticking and handle the body up to trolley



 





Product Parameter


 





































































































No.



Items



Contents



1



Demoulding method



Horizontal opening and closing mold, demoulding by manual



2



Mould close method



mould close by hydraulic



3



Pressure of mould close



80-120T



4



Accurate of mould close



±0.25mm



5



Working pressure intensity of this system



18-20Mpa



6



Pressure of low-pressure slip feeding



0.15-0.2MPa



7



Pressure of hi-pressure slip feeding



0.8-1.0MPa



8



Method to increase pressure for slip feeding



Hydraulic pressurize or pneumatic pressurize



9



Pressure of compressed air



0.6-0.8MPa



10



Air consumption (/module)



0.2M³/h/station



11



Pressure of water resource



0.3MPa



12



Water consumption (/module)



0.025M³/h/station



13



Quantity of mould



12 sets resin working mould



14



Total casting cycle



20~25min/cycle (adjustable)



15



Total install power



19.55kw



16



Method of green body taking



By manual  



17



Total weight with mold



35-40T



18



Dimension



L: 11000mm W: 2920mm, H: 2880mm



 


 


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Company Information


 




0.2004 s.