Top Design Cement Plant, Cement Production Equipment, Cement Manufacturing Equipment
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- Supplier: Henan Turui Machinery Co. Ltd.
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Product Overview
Description
Products Description
The cement production line is a production line construction project composed of a series of supporting equipment for the production of cement. It is mainly composed of crushing, homogenizing, raw material preparing, drying, preheating decomposition, clinker firing, cooling, grinding, packaging, conveying, environmental protection dust collection and other equipment. Turui company provides process design, civil construction, complete sets of equipment, installation and commissioning, technical and other services.
In the process of cement production line, 3 tons of materials (including various raw materials, fuels, clinkers, mixtures, and
gypsum) are required to be grinded for every 1 ton of Portland cement produced. According to statistics, the power consumption of
dry cement production line grinding operation accounts for more than 60% of the power of the whole plant, of which raw meal
grinding accounts for more than 30%, coal grinding accounts for about 3%, and cement grinding accounts for about 40%. Therefore,
reasonable selection of grinding equipment and process flow, optimization of process parameters, correct operation, and control of
operation system are of great significance to ensuring product quality and reducing energy consumption. Heat consumption:
≤840kcal/kg Power consumption: ≤110kwh/t Water Consumption: 1020m3/d maximum
gypsum) are required to be grinded for every 1 ton of Portland cement produced. According to statistics, the power consumption of
dry cement production line grinding operation accounts for more than 60% of the power of the whole plant, of which raw meal
grinding accounts for more than 30%, coal grinding accounts for about 3%, and cement grinding accounts for about 40%. Therefore,
reasonable selection of grinding equipment and process flow, optimization of process parameters, correct operation, and control of
operation system are of great significance to ensuring product quality and reducing energy consumption. Heat consumption:
≤840kcal/kg Power consumption: ≤110kwh/t Water Consumption: 1020m3/d maximum
Cement production uses limestone and clay as the main raw materials, which are crushed, batched, and grinded into raw material by raw mill, and then fed into cement rotary kiln for calcination to become clinker, and then add appropriate amount of gypsum to the clinker, add some mixed materials or additives, and grind it into cement by cement ball mill, and then transported out of the factory by a packaging machine or a bulk machine.
At present, cement plants usually adopt the dry process cement production process, which dry and grind raw materials into raw materials at the same time and feed them into a dry rotary kiln for calcining become clinker. The main advantage of dry production is the low heat consumption.
(1) Raw Material Crushing & Conveying
(2) Raw Material Batching & Grinding
(3) Clinker calcinations & cooling
(4) Cement Dosing & Grinding
(5) Cement Packing & Conveying
Turui cement production equipment can be used to produce various types of portland cement, such as ordinary Portland cement, white Portland cement, oil well cement, etc. It can help your cement plant to achieve high quality and high output cement production.
Ordinary Portland Cement Manufacturing
White Cement Manufacturing
Oil Well Cement Production
Our Advantages
For large-scale cement companies, mini cement plants with low output are difficult to support their high sales, so they usually prefer to build large cement plants with greater production capacities.
Compared with mini cement production lines, large cement plants have higher energy consumption. But taking into account their output, they actually have a higher energy utilization rate and production efficiency, which can save production costs for cement manufacturers in the long run. Also, the operating efficiencies of large plants are high. The fuel consumption is around 650 – 700 kcal/kg clinker; power consumption is between 65-80 kWh/ton, and man-hours required per ton of cement are as low as 0.15.
With the increase of plant scale and production capacity, the size and capacity of the crushers, cement mills, rotary kilns, and other machines in the cement plant also increase correspondingly. Therefore, the increase of plant scale should be accompanied by the growth and development of cement manufacturing machinery so as to maintain or even improve the efficiency and productivity of cement plants.
Compared with mini cement production lines, large cement plants have higher energy consumption. But taking into account their output, they actually have a higher energy utilization rate and production efficiency, which can save production costs for cement manufacturers in the long run. Also, the operating efficiencies of large plants are high. The fuel consumption is around 650 – 700 kcal/kg clinker; power consumption is between 65-80 kWh/ton, and man-hours required per ton of cement are as low as 0.15.
Product Paramenters
No. | Workshop name | Main equipment | Work plan | Quantity |
1 | Limestone crushing | Single-Stage Hammer Crusher Feeding size: <600mm Capacity: 120t/h Discharging size: 90% <25mm | 6d/w×7h/d | 1 |
2 | Mixed material crushing | High-Efficiency Crusher Feeding size: <215mm Capacity: 50t/h Discharging size: 90% <20mm | 1d/w×7h/d | 2 |
3 | Raw material grinding | Ball Mill Feeding size:≤25mm Finished fineness:Feeding moisture:≤ 8% Finished moisture:<1% Capacity: 50 t/h | 7d/w×20h/d | 1 |
4 | Clinker calcination | Rotary Kiln Heat consumption: ≤950kCal/kg Capacity: 800t/d(33.3t/h) Power: 220kW Fuel: gas | 7d/w×24h/d | 1 |
5 | Cement grinding | Cement Mill Feeding size:≤20mm Finished fineness:Capacity: 45 t/h PC32.5 Power: 1600kw | 7d/w×22h/d | 1 |
6 | Cement packing | Rotary Packing Machine Capacity: 100t/h With cement bulk machine | 6d/w×12h/d | 1 |
Product delivery
Project Cases
Turui Cement Works, Muddapur
Situated near Muddapur village of Taluka- Mudhol, district Bagalkot (Karnataka, the unit has the latest state of the art technology to manufacture 3.0 Million tonnes of cement per annum.
Turui Cement Works, Aligarh
Situated in Aligarh, UP, this greenfield split cement grinding unit was set up with a capacity of 1.5 MnTPA, With the commissioning of the unit, Turui Cement forged stronger footprints in its roadmap to success.
Company Profile
Henan Turui Machinery Co., Ltd is a professional manufacturer of different mining machinery. It integrates the design, research,production, sales and installation together, guaranteeing the reliable and stable quality.
Its main products includes calcining equipment, ore dressing equipment, crushing and screening equipment, drying and cooling equipment, and grinding equipment. There are more than hundred of customers using our products all over the world, such as in south-east Asia, south-Asia, middle Asia, middle-east area, Africa, Australia, South America. The company covers an area of 40,000 square meters, building area of 10,000 spare meters. There are more than forty sets of boring-milling machine, gear hobbling machine, vertical lathe, and travelling crane at the workshop.
Now the company has more than one hundred employees, including 8 professional engineers. Seventy-five percent of the employees have participated the professional technical training, which makes sure high-efficient pre-sales and after-sale service.
Its main products includes calcining equipment, ore dressing equipment, crushing and screening equipment, drying and cooling equipment, and grinding equipment. There are more than hundred of customers using our products all over the world, such as in south-east Asia, south-Asia, middle Asia, middle-east area, Africa, Australia, South America. The company covers an area of 40,000 square meters, building area of 10,000 spare meters. There are more than forty sets of boring-milling machine, gear hobbling machine, vertical lathe, and travelling crane at the workshop.
Now the company has more than one hundred employees, including 8 professional engineers. Seventy-five percent of the employees have participated the professional technical training, which makes sure high-efficient pre-sales and after-sale service.
Why Choose Us
Comprehensive Technical Support
We have professional maintenance services team, adequate inventory of spare parts, standardized after-sales service workflow, perfect customer return visit management mechanism, mature and comprehensive service skills to improve the training system for our customers and provide the quickest, most comprehensive service.
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