600 tons per day complete processing production of cement plant with factory price
- Category: >>>
- Supplier: Henan Turui Machinery Co. Ltd.
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Product Overview
Description
Product Overview
The cement production line is a production line construction project composed of a series of supporting equipment for the production of cement. It is mainly composed of crushing, homogenizing, raw material preparing, drying, preheating decomposition, clinker firing, cooling, grinding, packaging, conveying, environmental protection dust collection and other equipment.
Turui company provides process design, civil construction, complete sets of equipment, installation and commissioning, technical and other services.
In the process of cement production line, 3 tons of materials (including various raw materials, fuels, clinkers, mixtures, and gypsum) are required to be grinded for every 1 ton of Portland cement produced.
According to statistics, the power consumption of dry cement production line grinding operation accounts for more than 60% of the power of the whole plant, of which raw meal grinding accounts for more than 30%, coal grinding accounts for about 3%, and cement grinding accounts for about 40%.
Therefore, reasonable selection of grinding equipment and process flow, optimization of process parameters, correct operation, and control of operation system are of great significance to ensuring product quality and reducing energy consumption.
According to statistics, the power consumption of dry cement production line grinding operation accounts for more than 60% of the power of the whole plant, of which raw meal grinding accounts for more than 30%, coal grinding accounts for about 3%, and cement grinding accounts for about 40%.
Therefore, reasonable selection of grinding equipment and process flow, optimization of process parameters, correct operation, and control of operation system are of great significance to ensuring product quality and reducing energy consumption.
Heat Consumption: ≤840kcal/kg
Power Consumption: ≤110kwh/t
Water Consumption: 1020m³/d maximum
Product Specification
No. | Workshop name | Main equipment | Work plan | Quantity |
1 | Limestone crushing | Single-Stage Hammer Crusher Feeding size: <600mm Capacity: 120t/h Discharging size: 90% <25mm | 6d/w×7h/d | 1 |
2 | Mixed material crushing | High-Efficiency Crusher Feeding size: <215mm Capacity: 50t/h Discharging size: 90% <20mm | 1d/w×7h/d | 2 |
3 | Raw material grinding | Ball Mill Feeding size:≤25mm Finished fineness:Feeding moisture:≤ 8% Finished moisture:<1% Capacity: 50 t/h | 7d/w×20h/d | 1 |
4 | Clinker calcination | Rotary Kiln Heat consumption: ≤950kCal/kg Capacity: 800t/d(33.3t/h) Power: 220kW Fuel: gas | 7d/w×24h/d | 1 |
5 | Cement grinding | Cement Mill Feeding size:≤20mm Finished fineness:Capacity: 45 t/h PC32.5 Power: 1600kw | 7d/w×22h/d | 1 |
6 | Cement packing | Rotary Packing Machine Capacity: 100t/h With cement bulk machine | 6d/w×12h/d | 1 |
Process parameters
1. Crushing and Pre-homogenizing:
Most of the raw materials, like limestone, clay, iron ores, and coal, should be crushed before their pre-homogenization. Limestone is the primary material in this line, and due to its large particle size and high hardness, its good crushing plays an important role in the whole line. Special stacking and reclaiming technology has been used in the pre-homogenizing process so that raw materials can be better primarily homogenized.
2. Raw Meal (raw material) Preparing:
Since the raw meal grinding work takes up more than 30% labor force in the whole dry process cement production line, it is quite important to choose appropriate grinding equipment and technological process so that high-quality products can be obtained.
3. RawMeal Homogenizing:
The raw meal homogenization is a key factor for stable clinker calcination.
4. Preheating and Decomposing:
The preheater is used to preheat as well as decompose raw meal. So the length of the rotary kiln is effectively shortened. And the raw meal can fully exchange heat with the hot gases from the kiln. Because of its rapid and high-efficiency heat transfer, the production efficiency and heat consumption of this production line are greatly improved.
5.Clinker Calcining:
After its preheating and pre-decomposing, the raw meal will be calcined in the rotary kiln, where the generated carbonate will be further decomposed. Meanwhile, a series of solid phase reactions will take place.
6. Cement Grinding:
As the last process, the cement grinding will consume a great deal of electricity. And in this process, special size granule cement will be obtained.
7. Cement Packaging:
The cement can be transported in bulk or in bags.
Working Principle
Company Profile
Henan Turui Machinery Co., Ltd is a professional manufacturer of different mining machinery. It integrates the design, research,production, sales and installation together, guaranteeing the reliable and stable quality.
Its main products includes calcining equipment, ore dressing equipment, crushing and screening equipment, drying and cooling equipment, and grinding equipment. There are more than hundred of customers using our products all over the world, such as in south-east Asia, south-Asia, middle Asia, middle-east area, Africa, Australia, South America.
The company covers an area of 40,000 square meters, building area of 10,000 spare meters. There are more than forty sets of boring-milling machine, gear hobbling machine, vertical lathe, and travelling crane at the workshop.
Now the company has more than one hundred employees, including 8 professional engineers. Seventy-five percent of the employees have participated the professional technical training, which makes sure high-efficient pre-sales and after-sale service.
Product delivery
Certifications
FAQ
1. How is the quality of your products?
Our products are manufactured strictly according to national and international standard, and we take a test on every grinder before delivery.
2. Guaranteed:
If products ‘quality is not consistent with the description as we described or the promise before you place order, we promise 100% refund.
3. How about price?
Yes, we are factory and are able to give you the lowest price than market one and we have a policy that “for saving time and absolutely honest business attitude, we quote as low as possible for any customer, and discount can be given according to quantity.
4. Service and Payment Terms?
A. We usually accept T/T, L/C, but other terms also workable.
B. We take pictures of finished products before delivery.
5. Will you help with installation and staff training?
Yes, we can send our engineers to your place to guide the installation and train your workers if needed, but the buyer should bearour technician’s round tickets, accommodation, and food.
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