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500TPD factory price of cement production process lime calcination plant line
500TPD factory price of cement production process lime calcination plant line
500TPD factory price of cement production process lime calcination plant line
500TPD factory price of cement production process lime calcination plant line
500TPD factory price of cement production process lime calcination plant line
500TPD factory price of cement production process lime calcination plant line
500TPD factory price of cement production process lime calcination plant line

500TPD factory price of cement production process lime calcination plant line

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Product Overview

Description



Products Description




Description of Rotary Kiln

Promotion Price Limestone Gypsum Calcining Rotary Kiln
Rotary Kiln refers to rotating calcination kiln, belongs to construction material equipment. According to different materials, rotary kiln can be divided into cement kiln, metallurgy chemical kiln and lime kiln. The cement kiln is used for makeing cement clinker and there are dry and wet methods to make cement. Metallurgy chemical kiln is applied in metallurgy industries and ironworks for lean iron ore, chromium ore and ferronickel ore calcination. Lime kiln is mainly used for calcine dolomite and active lime which is used in steel plant and ferroalloy factory.




Features of Rotary Kiln

Rotary kiln has simply structure, easy operation in producing, less wearing parts, high efficiency,it's used in the cement plant to calcine high grade cement, at the same time can be used in chemical,constructure ect. rotary kiln features in strong structure, stable operation, high-quality products from the kiln, and we can offers advanced efficient shaft preheater, five-grade cyclone preheater.




Working Principle


Working Principle of Rotary Kiln

1. With a certain slope to the level, the whole kiln body is supported by rollers and fitted with thrust rollers to control up and down movement of the kiln body.
2. Besides main driving unit for driving system, it is also fitted with the auxiliary driving unit so as to ensure the kiln body still can rotating when the main motor is powered off and prevent it from deforming.
3. The kiln head adopts housing type sealing and kiln rear uses axial contact sealing unit so that reliability of sealing could be ensured.




Product Paramenters


Product Specification （m）
Kiln dimensions
Motor power （kw）
Total weight （t）
Diameter （m）
Length （m）
Obliquity （%）
Capacity （t/d）
Rotation speed （r/min）
Φ2.5×40
2.5
40
3.5
180
0.44-2.44
55
149.61
Φ2.5×50
2.5
50
3
200
0.62-1.86
55
187.37
Φ2.5×54
2.5
54
3.5
280
0.48-1.45
55
196.29
Φ2.7×42
2.7
42
3.5
320
0.10-1.52
55
198.5
Φ2.8×44
2.8
44
3.5
450
0.437-2.18
55
201.58
Φ3.0×45
3
45
3.5
500
0.5-2.47
75
210.94
Φ3.0×48
3
48
3.5
700
0.6-3.48
100
237
Φ3.0×60
3
60
3.5
800
0.3-2
100
310
Φ3.2×50
3.5
50
4
1000
0.6-3
125
278
Φ3.3×52
3.3
52
3.5
1300
0.266-2.66
125
283
Φ3.5×54
3.5
54
3.5
1500
0.55-3.4
220
363
Φ3.6×70
3.6
70
3.5
1800
0.25-1.25
125
419
Φ4.0×56
4
56
4
2300
0.41-4.07
315
456
Φ4.0×60
4
60
3.5
2500
0.396-3.96
315
510
Φ4.2×60
4.2
60
4
2750
0.41-4.07
375
633
Φ4.3×60
4.3
60
3.5
3200
0.396-3.96
375
583
Φ4.5×66
4.5
66
3.5
4000
0.41-4.1
560
710.4
Φ4.7×74
4.7
74
4
4500
0.35-4
630
849
Φ4.8×74
4.8
74
4
5000
0.396-3.96
630
899
Φ5.0×74
5
74
4
6000
0.35-4
710
944
Φ5.6×87
5.6
87
4
8000
Max4.23
800
1265
Φ6.0×95
6
95
4
10000
Max5
950×2
1659


Process Description


Structural components of rotary kiln equipment:

1. Kiln body: The cylinder body of the rotary kiln is made of rolled steel plates, and the cylinder body is inlaid with refractory lining and has a prescribed slope with the horizontal line.

2. Rolling ring: The rolling ring is not directly sleeved on the kiln body, but is installed on the kiln body through the base plate. Its function is to strengthen the kiln body, and at the same time, it can transfer the weight of the cylinder body to the supporting roller.

3. Supporting roller and supporting roller shaft: The supporting roller is installed on the supporting roller shaft by the hot-fitting method, and the supporting roller shaft is installed in two bearings with bronze bearing bushes. The bearings are longitudinally cooled with water, and the temperature of the discharged water should not exceed 25 degrees.

4. Blocking wheel: The blocking wheel is a limiting device, which limits the position of the kiln body on the supporting wheel, but it cannot prevent the kiln body from moving up and down.

5. Transmission: Rotary kiln is generally driven by gears. During normal operation, the main drive motor transmits power to the gear device through the main reducer to drive the rotary kiln.




The working process of lime rotary kiln is:

1>. The treated limestone is stored in the silo and lifted to the silo at the top of the preheater by the elevator.

2>. There are two level gauges on the top of the preheater to control the feeding amount, and then the limestone is evenly distributed into each room of the preheater through the feeding pipe.

3>. The limestone is heated to about 900°C by 1150°C kiln flue gas in the preheater, and about 30% decomposes. It is pushed into the lime rotary kiln by the hydraulic push rod, and the limestone is sintered and decomposed into CaO and CO2 in the rotary kiln. The limestone generated after decomposition enters the cooler, and is cooled to below 100°C by the blown cold air in the cooler. After heat exchange, the 600°C hot air enters the rotary kiln and mixes with the gas for combustion. After the exhaust gas is mixed with cold air, it enters the bag filter through the induced draft fan, and then enters the chimney through the exhaust fan.

4>. The lime from the cooler is sent to the lime product warehouse through vibrating feeder, chain bucket conveyor, bucket elevator and belt conveyor. The screening and other processes is determined according to customer requirements.


Product Details


Our products have the following six major features,so that we
can lead other manufacturers at home and abroad




Company Profile


Henan Turui Machinery Co., Ltd is a professional manufacturer of different mining machinery. It integrates the design, research, production, sales and installation together, guaranteeing the reliable and stable quality.




Its main products includes calcining equipment, ore dressing equipment, crushing and screening equipment, drying and cooling equipment, and grinding equipment. There are more than hundred of customers using our products all over the world, such as in south-east Asia, south-Asia, middle Asia, middle-east area, Africa, Australia, South America. The company covers an area of 40,000 square meters, building area of 10,000 spare meters. There are more than forty sets of boring-milling machine, gear hobbling machine, vertical lathe, and travelling crane at the workshop.

Now the company has more than one hundred employees, including 8 professional engineers. Seventy-five percent of the employees have participated the professional technical training, which makes sure high-efficient pre-sales and after-sale service.


Our Advantages

1. Advanced Technology
The calcination process adopts pre-heater+ rotary kiln+ vertical cooler system, it can reduce the fuel consumption 40%, and increase output capacity 30% due to reuse the waste gas in the system.

2. High Automation Level
The Production line is arranged with temperature and pressure monitoring instrumentation, operating parameters of the computer display, the production line can adopt the advanced computer control, to achieve automatic operation of the entire system.

3. Mature Experience
We have professional engineer team, mature experience, and over 100 successful project cases from home and abroad, to maximize your investment costs and meet the customized solution demand.




Certificate Show




FAQ


1. Who are we?
We are based in Henan, China, start from 2021,sell to Africa(60.00%),Mid East(40.00%). There are total about 51-100 people in our office.

2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.What can you buy from us?
Calcining Equipment,Ore Dressing Equipment,Crushing & Screening Equipment,Grinding Equipment,Conveying & Lifting Equipment

4. Why should you buy from us not from other suppliers?
Our Innovative Solutions Feature High Quality And Rugged Designs For The Most Challenging Environments In Industries Such As Cement, Steel, Chemicals And Power Plants.




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