Good Quality High Strength High Alumina Refractory Ceramic Balls heat storage ceramic balls

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Ceramic packing ball also named inert alumina balls are manufactured from very high quality chemical-porcelain clay materials.
According to the different content of Al2O3,the packing ceramic ball is divided into: common ceramic ball, inert ceramic ball, medium alumina ball, high alumina ball and 99% alumina Ball, actived alumina ceramic ball, opening hole ceramic ball, micro porous ceramic ball, heat storage ceramic ball.

High Alumina Ceramic Ball Characteristics and Advantages

1.High mechanical strength (Monolithic spheres will not split, crack or spall in use)
2.High temperature resistance
3.Lower water absorption
4.Quite excellent chemical stability
5.Can resist corrosion of acid, alkali and other organic solvent
6.Excellent thermal shock resistance (can withstand the temperature urgent changes occurred in production process)
7.Trouble-free reactor filling due to high crush strength
8.Will not plug catalyst bed, optimizing the process efficiency by keeping the pressure drop low and catalyst activity high
9.No contaminate catalyst due to maximize resistance to attrition, extending the catalyst Activity life and reduce the operation cost

High Alumina Ceramic Ball Application:

Inert alumina balls are widely used as the covering or supporting media of the catalyst in the reactors and tower packing in many fields such as petroleum, chemical industry, chemical fertilizer, natural gas and environmental protection etc. The main role is to buffer the impact of liquid and gas to the catalyst in the reactor, protect the catalyst and improve the distribution of liquid and gas in the reactor.


High Alumina Ceramic Ball Technical Index
Specification
Common Ceramic Ball
Inert Ceramic Ball
Medium Alumina Ball
High Alumina Ball
99% Alumina Ball
Al2O3 + SiO2 (%)
>93
>92
>93
>94
>99
Al2O3 (%)
17-23
23-30
47-56
90-93
99
Fe2O3 (%)
<1
<1
<1
<1
<1
CaO (%)
<0.5
<1.5
<2
<4
0.2
MgO (%)
<0.5
<2.5
<0.5
<0.5
0.1
K2O + Na2O (%)
<4
<4
<3.5
<4
>0.5
TiO2

<0.5
0.1
0.1
0.5
Leachable Iron (%)

<0.1
<0.001
<0.001

Water Absorption (%)
<0.5
<0.2
<2
<3
2.0-6.0
Bulk Density (g/cm3)
1.35-1.40
1.35-1.40
1.35-1.45
1.8-2.0
1.8-2.0
Operation Temp. max.
>1100
>1100
1480
1760

Mohs Hardness (scale)
>6.5
>7
>7
>7
>7.5
Crush Strength
KN/particle
1/4 inch (6mm)
>0.5
>0.54
>0.56
>0.44
>1
1/2 inch (13mm)
>1.5
>1.67
>1.56
>1.99
>3
3/4 inch (19mm)
>4.15
>4.21
>2.89
>3.21
>5
1 inch (25mm)
>6.07
>6.22
>4.89
>5.33
>8
1-1/2 inch (38mm)
>8.52
>8.92
>5.33
>5.28
>8
2 inch (50mm)
>9.7
>9.8
>6.22
>8
>1


High Alumina Ceramic Ball Common Size
Dimensions (mm)-
tolerances
bulk density (kg/m³)
specific surface area (m²/m³)
Void volume (%)
compressive strength (kg)
1/8”-3mm 2.5-3.5mm
1310
720
44
30
1/4”-6mm 5.5-6.5mm
1310
520
44
50
3/8”-9mm
8-10mm
1310
360
44
120
1/2”-13mm 12-14mm
1290
275
45
180
3/4”-19mm 18-20mm
1290
190
45
300
1”-25mm
24-26mm
1250
144
45
400
1¼”-32mm 31-33mm
1250
120
45
520
1½”-38mm 37-39mm
1250
100
45
600
2”-50mm
48-53mm
1250
75
45
720




30% Al2O3 ceramic balls
Size: 3mm, 6mm, 10mm...... 50mm
Color: Light gray
Al2O3: 30-35%
SiO2: 57-66%
Moh’s hardness: >7.0
Bulk density: 1300-1400kgs/m3


65-70% Al2O3 ceramic balls
Size: 3mm, 6mm, 10mm...... 50mm
Water adsorption: 22-28%
Al2O3: 65-70%
SiO2: < 25%
Moh’s hardness: >8
Bulk density: 1650kgs/m3


92% Al2O3 grinding balls
Size: 3mm, 6mm, 10mm, 20mm, 30mm, 40mm 50mm, 60mm etc
Color: Pure white
Al2O3: 90% 92% 95%
Moh’s hardness: 9
Bulk density: 3650kgs/m3




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