Automatic Liquid Glucose Syrup Production Machinery

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Product Overview

Description


Liquid Glucose Syrup Production Plant,


Glucose From Broken Rice!!!        


 



Process Description  


 


 


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PRODUCT SPE.


 














































Appearance



Clear viscous liquid



Color



Colorness 



Dry solid



75%,80%,82%,84%



DE Value



38—60



PH Value



4.6—6.0



Coliform Bacteria(mpn/100g)



30 (max)



Sulfate Ash(mg/kg)



0.5 (max)



Salmonella



Not detected



AS(ppm)



0.5 (max)



PB(ppm)



0.5 (max)



 


 


 


DESCRIPTION


 Rice glucose processing plant



Rice glucose process description


(1) Rice steeping and milling: Unload broken rice to ricesteeping tank, feed water to steeping tank from bottom for rice washing and softening. Steeped rice is sent to milling machine to make rice slurry, then rice slurry be sent to rice slurry tank. The PH of rice slurry is adjust to a proper value, DS value of rice slurry is adjusted to 28-32%,then rice slurry is sent to the next section.


(2) Liquefaction: Rice slurry is sent to blending tank in where mixed with amylase, then pump to jet cooker and liquefaction column for starch liquefaction and protein flocculation.


(3) Rice protein filtration and drying: The liquefied liquor is sent to filter press for removing the protein , fiber, etc. Then using the process water wash the residue to recover glucose. After washing, the residue is sent to bundle dryer for drying.


(4) Saccharification : Sending the liquefied liquor to saccharification tanks with enzyme for reaction. After keeping a certain time reaction, the required DE value of the glucose is produced, then sending saccharifed liquor to enzyme killer to make enzyme inactive.


(5) Decolorization: Glucose is sent to delcolor tank and mixing with active carbon, maintain suitable temperature and duration to remove colored matter and other fine inpurities, finally send to filters to remove activated carbon and then send the filtrate to next section.


(6) Ion exchange: Inorganic and bad odor are removed by resin via ion exchangers then the high quality glucose well be got.


(7) Evaporation: The purified glucose is sent to safety filter to make sure no inpurity inside then sent to evaporator for concentrating .




FAQ


1. Q: If I want to know the price, what info should I provide?


    A: You should inform us some basic info , such as: raw material, final product, input capacity or output capacity, specifiction of material and product, etc.


 


2. Q: If I already have a production line, can I add some machines to increase the capacity?


    A: That's viable, pls contact us and we can help you find a suitable solution.


 


3. Q: How about the automatic level?


    A: Depens on you, we have manual/ semi-automatic/ full-automatic control.


 


4. Q: How about the installation and commissioning?


    A: We can send our engineers abroad for the supervision.


 


5. Q: What's the capacity you can supply of the project?


    A: 10000tons per year to Max.


 


6. Q:What's the brand of your equipments?


    A: Most of them are made in China with high-quality.


 


 


 


Packaging & Shipping


  


Sea Worthy Package and according to the customer's requirement.


3-4 months after getting the downpayment.


 


 




 


Our Services


 


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Company Information


  


1)  Implementations of automation systems, computer 2D/3D modeling and advanced 


    CAD/CAM technology.


 


2)  Turn-key plants for the production of wheat starch, corn starch, potato starch and 


    starch derivatives such as glucose, fructose, crystallized glucose, sorbitol,


    etc.


 


3)  Professional engineers with ample on-the-job training experience.


 


4)  A team working at site for the guidance of installing, commission works.


 


5)  Low water and low energy consumption design to save your money.


 


6)  Equipments are made of stainless steel, one year warranty, life-long maintenance




 


C-Credit:     We promise only what we can do to do our customers and keep our promise.


E-Efficient: Our work is efficient based on our qualified staff and company’s standard working


                      process.


E-Exact:       We study your requirements and supply exact solutions to you.


S-Standard: We have standard systems to guarantee our activities to be complied with


                       international ones.


 


 


 


WE ARE WHERE YOU ARE


 


By choosing MecKey you are choosing the perfect long-term parter for your daily operation. Our


service network can reach you wherever you are.


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Factory


 


 


 






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