Customized Thermoforming Matte Black ABS Product Shell ABS Motorcycles ABS Box

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Product Overview

Description



Product Details


Customized Thermoforming Matte Black ABS Product Shell ABS Motorcycles ABS Box


Available Material
ABS, PS, HDPE, PC, PETG, PVC, etc
Color
For your selection
Coloring style
Spray painting or Silkscreen or The material color
Surface Effect
Smooth, Matt finish, Texture
Logo
Customized
Max Size
4000*2000*1000mm


Material Suggest For You


When choosing a plastic, you'll need to consider its application. Will your product be used inside or outside? Will it be exposed to extreme heat or cold? Does the product need to withstand high impact? Are you looking for something that's fire retardant? As a general rule of thumb, we work to the following guidelines.
The following chart provides additional information about various plastic materials and their uses.


Plastic Material
Advantage
Industry example


ABS (Acrylonitrile Butadiene Styrene)

ABS has very good mechanical properties, dimensional stability, processing ability, chemical resistance, and a high-quality
appearance
It has been widely used in manufacturing machinery, electronic components, electrical and home appliances, auto parts, medical
products, food and water contact materials, construction materials, toys and sporting goods, and cosmetics containers.





ASA
ASA is a copolymerization of styrene, acrylonitrile, and acrylic rubber. Technically, ASA not only maintained the main
characteristics of the ABS, it also combines the weather resistance advantage of acrylic to extend the product application for
outdoor purposes.
weather resistance durability, color stability, and good PC/PVC capability
Can be applied in automotive parts, construction parts, outdoor sporting goods, gardening parts, outdoor antenna parts, electronic
and electrical products, toiletries, etc. In addition,ASA also reduces the secondary coating and electroplating processing costs,
allowing its products to have cost reducing and environmental friendly features.


PS(Polystyrene)
PS resin is a solid polymer formed by heat polymerization of styrene . High Impact Polystyrene (HIPS) composed of SM and butadiene
(BD). HIPS is high impact resistant and non-transparent
Suitable for home appliances, food and water contact materials, toys, and construction materials, and especially appliance
housings due to its excellent processability



PMMA
PMMA resin is a polymer mainly composed of methacrylate (MMA). It features high cleanliness, crystal-clear transparency, and high
gloss, earning it the nick-name Plastic Queen for its excellent appearance. It also delivers stable physical, chemical, optical,
and electrical properties.
Widely used in the applica-tion of electronic panels, mechanical parts, surfaces of watches and clocks, vehicle lights,
telecommunication equipment, insulation parts, and sunglasses, food and water contact materials, cosmetics containers, and toys



Polycarbonate
This resin offers glass-like transparency, high heat resistance, ultra high impact resistance, and dimensional stability, making
it suitable for a wide range of applications. It is also compatible with other materials such as ABS and PET, creating diverse
alloy products
Suitable for ethylene oxide and gamma ray disinfection, and can be applied in medical equipment. This material is also suitable
for all 3C products, precision machinery, instrument products, automotive parts, sporting goods, sanitary hygiene products, and
food and water contact materials.






Polycarbonate/ABS
Balances the properties of polycarbonate (PC) and acryloni-trile-butadiene-styrene copolymer (ABS). The PC component provides high
heat resistance, high impact resistance, non-halogen flame retardancy, and high rigidity and tensile strength properties. The ABS
component gives better processability, higher impact strength in low temperature envi-ronments, and the ability to be
electroplated,dimensional stability, and a high-quality appear-ance


This material effectively reduces the visible signs of injection, provides a wider range of injection conditions, and improves
the maintenance rate for related equipment. Suitable applications range across transportation, networking, 3C electronics
products, TV sets, home appliances, and toys and sporting goods.
PETG (polyethyleneterephthalate)

Very easy to process, high clarity -good for transparent parts,UV protection,high impact,Excellent chemical resistnace
It is widely used in indoor and outroor signage,storage shelves,vending machine panels,furniture,construction and mechanical
baffles.
PE


heat resistant, and cold resistance,High impact,chemical stability
It is widely used in Arena board, bulletproof board, bottle cap, chemical corrosion-resistant pipeline system, car fuel tank, food
storage container, safety helmet


Aluminum Mold Production


Our mold engineers will convert the 3D drawing into mold drawing, and select the right type of aluminum according to product characteristics for mold engraving.
After engraving, we will make air holes and polish the mold surface to avoid negative impacts on the product surface.
We can ensure that the mold is never-ending use, even if the loss and damage, we will be free re-mold.


Extrusion Plastic Sheets


Ditai owned two extrusion-forming machines. The raw materials are extruded and formed through the machines, which enables the plastic sheet materials to have excellent mechanical properties.
The excellent impact strength allows them to be used at extremely low temperatures. And the texture is exquisite, as well as more solid and durable.
Customized material with different properties according to customers' requirements, such as flame retardant, UV resistant, corrosion resistant, color, impact resistant, texture, etc.


Vacuum Forming


Ditai has 16 sets of large plastic vacuum forming machines, reaching 4000*2000mm, which is currently the giant machine in Guangdong. One of the full-auto machines is designed by the General Manager of Ditai.
The vacuum forming method is divided into positive molding forming and negative molding forming. Depending on the characteristics and requirements of the product.
Sometimes we will use an upper mold or auxiliary molding tools to help better molding in place. For some polyhedral products or some with a right-angle surface and a small draft angle, we will use bulge technology.


CNC Cutting


Ditai has 28 CNC cutting machines, which has one of the largest numbers of CNCs in the thermoforming field in China. In the first beginning, our engineer will convert 3D drawings into drawings suitable for CNC cutting, and then he will make the corresponding mold according to the shape of the product.
How you want the product shape most accurately cutting of? First of all, our CNC machines are 5-axis robot hands, which can process 360 degrees in all direction and is fast. And will make a wooden jig with small air holes which according to the shape of the products.
Then insert the magnets into the jig, on the other side of the magnet is placed on the product surface to make it match with the jig tightly, the small vacuum holes on the wooden jigs will pump out the air between the product and mold so that there is a vacuum state between them. These two steps make our products fit perfectly with the jig.


Assembly/Gluing and Spray Painting/Silkscreen and Packaging


For products with high requirements on the surface, we can meet the high requirements of customers, so our products can be widely used in various industries. We also have a special painting department to ensure we can paint the product the way our customer wants.
Ditai owned a paint department and we can provide professional processing, like bonding, polishing, silk screening, printing, spraying, etc. We can also meet the painting requirements such as UV resistant paint, high strength paint, anti-scratch paint, frosted look, high gloss automotive paint, etc.
Will paste a film on the surface of each product to avoid scratches during transportation. Or paste the film on all the surfaces according to your needs for the product. This film will be attached to the sheet from the time it is made until it's shipped to your address.


Automotive Plastic Parts



Here are some trays which we have made before, Kindly check them for your reference.








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