Intelligent production line of inorganic composite polystyrene insulation board (1600592503679)

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Products Description

Intelligent production line of inorganic composite polystyrene insulation board

1.performance characteristics:
1. The measurement accuracy of raw materials is less than 5 ‰, which is fast and accurate and suitable for the measurement with high requirements of formula and process standards. High speed precision cutting saw ensures that the thickness tolerance of the plate is controlled within 1.5mm.
2. High production efficiency, 2.5-3 minutes to form a the first mock examination, with a shift capacity of 400-500m³ and a daily capacity of 800-1000m³.

3. High degree of automation, reducing labor costs, 4 people for production, pouring, pressing, operation and demoulding, and 4 people for cutting and packaging.
4. The automatic operation system adopts imported electrical components such as Siemens and Schneider to ensure long-term safe operation.

5. Specially customized mixing mode and mixing rate, and the density uniformity is controlled at 5%.
6. The equipment can not only meet the requirements of thin plastering system, but also meet the requirements of thermal insulation and decoration integration and thermal insulation structure integration (no removal of formwork). One machine is multi-purpose.

7. The company has a professional design team to provide customers with customized solutions for special needs. For example, the
mold box can be 1.8m, 2.4m and 3M long. According to the customer's workshop area, design different production capacity.

8. The whole process of the production line is dust-free, the workshop is clean and tidy, and the waste at the corners is closed and recycled, which conforms to the national environmental protection policy.

9. The production process does not need to consume a lot of energy, and the power consumption is low (300-400kw is required according to the capacity), which conforms to the national energy saving policy.

2. Process flow of production line:
Step1: mainly use inorganic gelling materials, polystyrene particles, active mineral powder, nano additives and water as raw materials
Step 2: after computer metering, high-speed mixing and pulping, polystyrene particles are wrapped, and mixed and pressed after injection molding.
Step3: after demoulding, after curing under the specified time and conditions, accurately and automatically cut into insulation plates.

Production process:
01 raw materials
02 computer proportioning accurate measurement
03 uniform mixing
04 injection molding
05 pressing
06 demoulding
07 automatic curing
08 automatic cutting
09 automatic packaging
10 automatic stacking

Homogeneous plate product characteristics

1. Product Parameters

Product Name:
Dry density kg/m³
thermal conductivity
compressive strength
Tensile strength perpendicular to the plate surface
Volumetric water absorption
Dry shrinkage ratio
Combustion type
Inorganic composite polystyrene insulation board
Rock wool board

2. Product Features:

1. High thermal insulation
The thermal conductivity of inorganic composite polyphenylene incombustible insulation board can reach 0.042-0.048w / (m · K),which is basically the same as the thermal conductivity of rock wool and has the effect of thermal insulation
2. Good sound insulation
The internal structure contains a large number of independent air bubbles. The sound absorption capacity is 5-7 times that of
ordinary concrete, and the sound insulation effect reaches 60dB (140mm). It is a new sound absorption and sound insulation

3.Low water absorption
The inorganic composite polyphenylene incombustible insulation board has low water absorption, and the product does not mildew and affect the insulation performance in the humid environment, ensuring the safety and durability.

4. Class a fire protection performance is over fire, with good integrity
The fire resistance temperature of inorganic composite polyphenylene incombustible insulation board can reach more than 1000 ℃,and the combustion performance is grade A2. It is a incombustible material with excellent fire safety performance. The fire resistance limit is more than 3 hours. It will not be pulverized after fire, and the integrity remains good.
5. Green environmental protection
No irritating and harmful gas release: no harm to human skin and respiratory tract caused by mineral floating objects; Smoke generation toxicity is safety level (AQ1), and there is no harmful gas and waste emission during production, construction and
installation; The carbon emission is small, and there is no environmental pollution caused by repeated thermal insulation demolition.

6. Long life and aging resistance
Generally, the service life of the organic thermal insulation material system is 20 years. After the service life, the building shall be re insulated for two or three times; The service life of inorganic polyphenylene incombustible thermal insulation board is more than 50 years, which is synchronized with the building life. The building only needs one thermal insulation construction throughout its life.
7. Light weight and high strength
The dry density of inorganic composite polystyrene incombustible insulation board is ≤ 100kg / m3 --- 180kg / m3, the compressive strength is ≥ 0.30mpa, and the tensile strength is ≥ 0.12mpa, which solves the technical problem that the low density and high strength of the material contradict each other.

8. Firmly bonded with the base
Inorganic composite polyphenylene incombustible insulation board is a cement-based porous material, which is homogeneous with mortar and wall base material, with excellent interface. It can be directly pasted after simple cleaning, and it is firm and durable.
9. Low cost
The performance indexes of inorganic composite polyphenylene incombustible insulation are better than those of similar products, and the transportation and installation costs are low. The total cost after construction is lower than that of similar products.

10. Freeze thaw resistance
After 35 freeze-thaw experiments, the mass loss rate is less than 5%, the strength loss rate is less than 10%, and the performance is stable in complex weather changes.

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Q1.How do you control your quality?
for each production process, zjyt has a complete product quality control system. After production, all goods will be tested, and the relevant quality certificates and test reports will be provided to you by email.
Q2.Are you a manufacturer or a trader?
We are a real manufacturer. We can not only provide high-quality products, but also provide,The best price, pre-sales service and after-sales service.
Q3.Can you provide free samples?
Of course, there are free samples, but you need to bear the freight.
Q4.What is the product lead time?
It usually takes about 15-20 days after receiving the order.
Q5.Can we visit your factory?
Yes, of course, you are welcome to visit our factory and inspect our products on site.In addition, if you need, we can discuss more details of technical cooperation.
Q6.What is the warranty period of your products?
If there is any quality problem, our products have a warranty period of at least one year。
Q7.What is the minimum quantity of a trial order?
There is no limit. We can provide the best suggestions and solutions according to your situation.
Q8.Why choose us?
Our R & D personnel have 20 years of technical experience, which can not only provide you with high Quality products, competitive prices, and we can provide good technical services.
This can help you solve the problem.
Q9.What standards do you have?
Our products comply with ASTM, ASME, AMS, DIN, JIS and other standards.
We can conduct third-party testing.

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